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Engine and Automatic Transmission 09L, Separating Audi A6 C6 рестайлинг

3.2 v6 4v Engine Mechanical, Engine Code(s): Bkh 13 illustrations ~702 words

Engine and Automatic Transmission 09L, Separating

Special tools, testers and auxiliary items required

Scheme 94

Scheme 94: Engine and Automatic Transmission 09L, Separating
Scheme 94: Engine and Automatic Transmission 09L, Separating
  1. Adapter T40058

Procedure

  1. Engine/transmission assembly removed and placed on Scissor Lift Table VAS 6131 A.
  1. Twist spindles of support elements at left and right at subframe completely downward.
  2. Remove support pins from spindles.
  3. Remove subframe to the side.

Note. A second technician is required to remove subframe.

  1. Remove both base plates of the subframe support elements on scissor lift table VAS 6131 A.

Note. Support points for front of engine, transmission and tunnel cross member remain unchanged.

  1. Equip scissor lift platform VAS 6131 A with support set for Audi VAS 6131/10 , VAS 6131/11 and VAS 6131/12 as follows
Platform coordinatesParts of support set for Audi VAS 6131/10 , VAS 6131/11 and VAS 6131/12
B5 1)/10-1/10-4/10-5/10-11
F5 1)/10-1/10-4/10-5/10-12
B8/10-1/10-4/10-5/10-11
G8/10-1/10-4/10-5/10-10
E9 1)/10-1/10-3/10-5/11-3
D10 1)/10-1/10-4/10-5/12-1
G14 1)/10-1/10-4/10-5/10-13
D16 1)/10-1/10-3/10-5/10-6
1) The support elements remain unchanged.

Scheme 95

Scheme 95
Scheme 95
  1. Position support elements from VAS 6131/10 at left on engine as shown in illustration.

Scheme 96

Scheme 96
Scheme 96
  1. Position support elements from VAS 6131/10 at right on engine as shown in illustration.
  2. Twist spindles of attachments upward far enough until all support pins make contact at support points.
  3. Tighten base plates for support elements to 20 Nm on scissor lift platform VAS 6131 A.
  1. Disconnect electrical harness connector - 2 - for Oxygen Sensor (O2S) 2 Behind Three Way Catalytic Converter (TWC) G131 and free up wire.

Note. In the illustration, the electrical harness connector is depicted as installed. Ignore - 1 -.

Note. Do not bend the flex joint in front of the exhaust pipe more than 10 or it could be damaged.

  1. Remove bolts - 1 - at rear bracket for exhaust system.

Note. Ignore - 2 - and - 3 -.

Scheme 97

Scheme 97
Scheme 97
  1. Remove bolt - 1 - at left bracket for front exhaust pipe.

Note. Disregard the other items.

  1. Remove nuts - 1 to 3 -.
  2. Remove left front exhaust pipe with catalytic converter.
  1. Disconnect electrical harness connector - 2 - for Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) G130 and free up wire.

Note. In the illustration, the electrical harness connector is depicted as installed. Ignore - 1 -.

Note. Do not bend the flex joint in front of the exhaust pipe more than 10 or it could be damaged.

  1. Remove bolts - 2 - at rear bracket for exhaust system.

Note. Ignore - 1 - and - 3 -.

  1. Remove bolt - 6 - at right bracket for front exhaust pipe.

Note. Disregard the other items.

  1. Remove nuts - 1 to 3 -.
  2. Remove right front exhaust pipe with catalytic converter.

Note. Observe the rules of cleanliness for working on automatic transmissions --> 00 TECHNICAL DATA .

Scheme 98

Scheme 98
Scheme 98
  1. Remove bracket - arrow - for ATF lines on oil pan.

Scheme 99

Scheme 99
Scheme 99
  1. Remove bracket - arrow - for ATF lines at bottom on transmission.

Note. Place a rag under the ATF lines to catch escaping ATF.

Scheme 100

Scheme 100
Scheme 100
  1. Remove bolt - arrow -.
  2. Disconnect ATF lines from transmission.
  1. Disconnect electrical connector - arrow - on Engine Speed (RPM) Sensor G28.

Scheme 101

Scheme 101
Scheme 101
  1. Disconnect electrical harness connector on transmission, to do this swing twist lock counterclockwise - arrow -.

Scheme 102

Scheme 102
Scheme 102
  1. Disconnect electrical harness connector - 1 - at right engine mount.
  2. Free up electrical wire on engine mount console.
  3. Remove bolts - arrows - and remove right engine mount.

Note. Shown without engine mount console to provide a better illustration.

Scheme 103

Scheme 103
Scheme 103
  1. Disconnect electrical wires - 2 - and - 3 - on starter.
  2. Remove bolts - 1 - and - 4 - and remove starter.

Scheme 104

Scheme 104
Scheme 104
  1. Insert guide pin of adapter T40058 so that large diameter - arrow 1 - points to engine. Small diameter - arrow 2 - points to adapter.

Scheme 105

Scheme 105
Scheme 105
  1. To loosen torque converter bolts, counterhold crankshaft using adapter T40058.

Note. Disregard - arrow -.

Scheme 106

Scheme 106
Scheme 106
  1. Remove 3 torque converter bolts - arrows - in opening on removed starter (turn crankshaft 1 / 3 rotation in each case).
  1. Remove engine/transmission threaded connections - 3 to 10 -.
  1. Loosen side clamping screws - 1 - on scissor lift platform VAS 6131 A and pull rear platform top with transmission toward rear - arrow - , simultaneously push torque converter through opening of drive plate while doing this.
  2. Secure torque converter in transmission to prevent it from falling out.