Repair manual
Wiring diagrams
Audi A4 B5 Repair Manual
Step-by-step repair and maintenance instructions for the Audi A4 B5 (1994–1999): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
68sections
284articles
ENManual language
- TRANSAXLE
- DESCRIPTION
- CLUTCH HYDRAULIC SYSTEM OVERVIEW
- CLUTCH HYDRAULIC SYSTEM
- CLUTCH PEDAL FREE PLAY
- CLUTCH PEDAL POSITION SWITCH
- Shift Mechanism Adjustment (Checking)
- BATTERY DISCONNECT PRECAUTIONS
- CLUTCH PEDAL ASSEMBLY & CLUTCH CONTROL OVERVIEW
- CLUTCH MASTER CYLINDER
- Removal
- CLUTCH SLAVE CYLINDER
- CLUTCH RELEASE MECHANISM & INPUT SHAFT SEALING COMPONENTS OVERVIEW
- CLUTCH ASSEMBLY
- Inspection
- Installation
- Installation: 1.8L Turbo & 2.8L V6
- Securing Transaxle To Assembly Stand: Front Wheel Drive
- Aligning Exhaust System
- Exhaust System: Checking For Leaks
- TRANSAXLE
- DESCRIPTION
- CLUTCH HYDRAULIC SYSTEM OVERVIEW
- CLUTCH HYDRAULIC SYSTEM
- CLUTCH PEDAL FREE PLAY
- CLUTCH PEDAL POSITION SWITCH
- Adjusting
- Shift Mechanism Adjustment (Checking)
- Shift Mechanism (Fine Adjustment)
- BATTERY DISCONNECT PRECAUTIONS
- CLUTCH PEDAL ASSEMBLY & CLUTCH CONTROL OVERVIEW
- CLUTCH MASTER CYLINDER
- Removal
- CLUTCH SLAVE CYLINDER
- CLUTCH RELEASE MECHANISM OVERVIEW
- CLUTCH ASSEMBLY
- Inspection
- Installation
- Installation: 1.8L Turbo & 2.8L V6, All Wheel Drive
- Securing Transaxle To Assembly Stand: All Wheel Drive
- Aligning Exhaust System
- Aligning Exhaust System: 1.8L (Engine Codes AEB & ATW)
- All Wheel Drive Vehicles: Without Double Clamp Between Front And Rear Mufflers.
- All Wheel Drive Vehicles: With Double Clamp Between Front And Rear Mufflers
- Exhaust System: Checking For Leaks
- IDENTIFICATION
- TRANSMISSION
- TORQUE CONVERTER
- HYDRAULIC CONTROL
- ON BOARD DIAGNOSTIC (OBD)
- ROLL STARTING AND TOWING, NOTES
- LUBRICATION & ADJUSTMENTS
- AXLE SHAFTS
- TRANSMISSION COMPONENTS
- REPAIR INSTRUCTIONS
- O-RINGS, GASKETS, SEALS
- NUTS, BOLTS
- CIRCLIPS
- MOUNTS
- SHIMS
- VALVE BODY
- GUIDED TROUBLESHOOTING, VEHICLE ON BOARD DIAGNOSTIC (OBD) & TEST INSTRUMENTS
- TORQUE CONVERTER, IDENTIFICATION
- TORQUE CONVERTER, CHECKING
- Draining Torque Converter
- Removing
- Installing
- Special Tools & Equipment
- Installation Dimension
- TRANSMISSION, DISASSEMBLING & ASSEMBLING
- RULES OF CLEANLINESS FOR WORKING ON AUTOMATIC TRANSMISSIONS
- Driving Small Tapered Roller Bearing Outer Race Out Of Housing
- Pressing Tapered Roller Bearing Outer Race Into Housing
- Pressing On Small Tapered Roller Bearing Inner Race
- Pulling Off Large Tapered Roller Bearing Inner Race
- Pressing On Large Tapered Roller Bearing Inner Race
- Driving Large Tapered Roller Bearing Outer Race Out Of Cover
- Installing Ring Gear
- Installing Small Differential Bevel Gears
- Adjusting Differential Bevel Gears
- Removing Drive Pinion Nut
- Driving Out Large Tapered Roller Bearing Outer Race
- Pressing Large Tapered Roller Bearing Inner Race Onto Drive Pinion
- Pulling In Large Tapered Roller Bearing Outer Race
- Pressing In Small Tapered Roller Bearing Outer Race
- Tightening Drive Pinion Nut & Adjusting Friction Torque
- Measuring Friction Torque
- General Notes
- Gear Set, Adjustment Sequence
- Adjustment Overview
- Shim Location
- Adjusting
- Determining Shim "S3" (Drive Pinion)
- Determining Dimension "e" (Drive Pinion)
- Checking dimension "r" (Drive Pinion)
- RING GEAR, ADJUSTING
- Total Shim Thickness "Stotal" For Adjustment Shims "S1" + "S2", Determining
- Determining Thickness Of Shim "S1*" (Ring Gear)
- Measuring Friction Torque (Check Measurement)
- Adjusting Backlash
- Determining Average Backlash
- Determining Thickness Of Shim "S2" (Ring Gear)
- Determining Thickness Of Shim "S1" (Ring Gear)
- Checking Measurement (Ring Gear)
- APPLICATION
- TRANSAXLE IDENTIFICATION PLATE
- Transaxle
- Center Differential & Final Drives
- CHECKING FLUID LEVELS
- 01V Transaxle (With Auxiliary ATF Cooler)
- Front Final Drive
- Center Differential (AWD Vehicles Only)
- Rear Final Drive (AWD Vehicles Only)
- RECOMMENDED FLUIDS
- FLUID CAPACITIES
- 01V Transaxle (Changing Or Topping Off After Repair Work)
- ATF LINES & ATF COOLER FLUSHING
- 01V Transaxle
- SHIFT MECHANISM
- ON-VEHICLE REPAIRS
- ADJUSTMENTS
- LOCKING CABLE
- Without Tiptronic Shift Mechanism
- REMOVAL & INSTALLATION
- Removal & Installation (A4 With 1.8L)
- Removal & Installation (A4 With 2.8L)
- Removal & Installation (S4 With 2.7L Turbo)
- Removal & Installation (Auxiliary Cooler)
- FRONT DIFFERENTIAL/TRANSAXLE HOUSING DOUBLE SEALING RING
- INTERNAL OIL LINE
- Removal & Installation (With Tiptronic Shift Mechanism)
- RADIO
- Removal & Installation (Concert)
- Removal & Installation (Without Tiptronic Shift Mechanism)
- TRANSAXLE FLUID TEMPERATURE SENSOR
- TRANSAXLE RPM SENSOR
- Removal & Installation (With E17 Valve Body)
- Removal & Installation (With E18 Valve Body)
- TORQUE SPECIFICATIONS