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Engine Controls - Specifications Audi 90 B4

Specifications 8 illustrations ~388 words

INTRODUCTION

Use this article to quickly find specifications related to servicing and on-vehicle adjustments. This article may be used for quick reference when you are familiar with proper adjustment procedures and only need a specification.

CAPACITIES

ApplicationAmp Hr. Rating
2.8L V663

BATTERY SPECIFICATIONS

ApplicationQuantity
Crankcase (Includes Filter)5.3 Qts. (5.0L)
Cooling System (Includes Heater)11.6 Qts. (11.0L)
A/T (Dexron II)3.2 Qts. (3.0L)
A/T Final Drive (G 50 Synthetic SAE 75W 90)1.1 Qts. (1.0L)
M/T (G 50 Synthetic SAE 75W 90)2.5 Qts. (2.35L)
Differential (G 50 Synthetic SAE 75W 90).8 Qt. (.75L)

FLUID CAPACITIES

SERVICE INTERVALS & SPECIFICATIONS

ComponentInterval (Miles)
Air Filter30,000
Cam Timing Belt60,000
Coolant30,000
Fuel Filter15,000
Oil & Filter15,000
Spark Plugs30,000

REPLACEMENT INTERVALS

BELT ADJUSTMENT

  1. Using a crayon or other marker, mark direction of travel before removing belt (if reusing belt). If reinstalled in opposite direction, damage to belt will occur.
  2. Remove ribbed "V" belt guard. Slacken ribbed "V" belt with 15-mm wrench and hold in place with Holding Mandrel (V.A.G. 3204). Remove ribbed "V" belt. (Scheme 1)
  3. After ensuring there are no splits, cracks or other damage, install belt in reverse order of removal. Place ribbed "V" belt over drive rollers and idling roller first and onto tensioning roller last. Using a 15-mm wrench, remove holding mandrel and allow tensioning roller to move against belt. Install ribbed "V" belt guard.

Scheme 1

Scheme 1

ENGINE COMPRESSION

ApplicationSpecification
Compression Ratio10.3:1
Compression Pressure
Normal156-228 psi (11-16 kg/cm 2 )
Minimum128 psi (9 kg/cm 2 )
Maximum Variation Between Cylinders44 psi (3 kg/cm 2 )

COMPRESSION SPECIFICATIONS

VALVE CLEARANCE

Note. All models are equipped with hydraulic lifters. No adjustments are required.

IGNITION COIL(S)

ApplicationPrimarySecondary
2.8L.5-1.29000-14,000

IGNITION COIL RESISTANCE - Ohms @ 68°F (20°C)

HIGH TENSION WIRE RESISTANCE

ApplicationOhms
Coil Wire
With Radio1200-2800
Without Radio0
Spark Plug Wire
With Radio4600-7400
Without Radio600-1400
Spark Plug Connector600-1400
Spark Plug Suppressor600-1400

HIGH TENSION WIRE RESISTANCE

SPARK PLUGS

ApplicationBoschChampion
2.8LF6DTCC6BYC4

SPARK PLUG TYPE

ApplicationGap In. (mm)Torque Ft. Lbs. (N.m)
2.8L.026-.034 (.7-.9)15 (20)

SPARK PLUG SPECIFICATIONS

FIRING ORDER

Note. For firing order (Scheme 2)

Scheme 2

Scheme 2: FIRING ORDER

IGNITION TIMING

Note. Ignition timing, idle speed and idle mixture are controlled by the MFI ECM. Crankshaft reference sensor, engine speed reference sensor, Hall Effect sensor and various other sensors signal MFI ECM, causing ignition at appropriate moment. (Scheme 3)- (Scheme 6).

Scheme 3

Scheme 3: IGNITION TIMING

Scheme 4

Scheme 4

Scheme 5

Scheme 5

Scheme 6

Scheme 6

Basic Setting

  1. Lock camshafts at TDC No. 3 cylinder with Timing Fixture (V.A.G. 3243). Locating plates are used to position camshafts. Each locating plate has a large hole and a small hole. When installing timing fixture, ensure the large holes on locating plates face each other. (Scheme 7)
  2. Lock crankshaft at TDC No. 3 cylinder with Crank Locating Pin (V.A.G. 3242) inserted through threaded hole in block where reference sensor usually is, and into locating notch in crankshaft. (Scheme 8) Fit and tension cam drive belt. Remove timing fixture and locating pin.

Scheme 7

Scheme 7

Scheme 8

Scheme 8

FUEL PUMP

FunctionValue
System (Pump) Pressure55-61 psi (3.8-4.2 kg/cm 2 )
Residual Pressure (1)
Engine Cold32 psi (2.2 kg/cm 2 )
Engine Hot44 psi (3.0 kg/cm 2 )
Fuel Injector/Injection Rate (2)2.9-3.4 oz. (85-100 ml)
Idle Speed700-800 RPM
CO Content0.3-1.2% Of Volume
(1) After 10 minutes. (2) Per 30 seconds of operation.
(1)After 10 minutes.
(2)Per 30 seconds of operation.

FUEL PUMP PERFORMANCE

INJECTOR RESISTANCE

Injector resistance is 15-17 ohms.

IDLE SPEED & MIXTURE

Idle speed and mixture are controlled by MFI ECM, and are nonadjustable.