Contents Section: Testing & Diagnostics All sections

Crankcase Ventilation Audi 80 B3

Testing & Diagnostics 27 illustrations ~379 words

DESCRIPTION

Closed crankcase ventilation systems usually consist of one or more of the following: PCV valve, oil separator, blow-by filter and connecting hoses. For illustrations of PCM systems, see appropriate figures in this article.

OPERATION & SERVICE PROCEDURES

All closed crankcase systems draw crankcase blow-by, vapors and gases into the combustion system rather than allowing it to escape to the atmosphere. Crankcase gases mix with air/fuel mixture and are burned in the combustion chamber. This is accomplished with one or more of the following components

PCV VALVE

WARNINGDo not suck air through PCV valve. Fuel vapor and petroleum substances inside PCV valve are harmful.

Most crankcase ventilation system use a PCV valve. It is basically a one-way check valve, held closed by spring pressure when engine is not running. This prevents hydrocarbon fumes from collecting in intake manifold which can result in hard starting.

When engine is running, manifold vacuum pulls PCV valve open allowing crankcase fumes to enter intake manifold. If engine backfires through intake manifold, PCV valve closes and stops any flow of gases. This prevents ignition of fumes in crankcase.

The PCV valve is usually located in a valve cover, intake manifold or in-line. To check, idle engine and place finger over PCV valve hose connection. If vacuum is not felt, PCV valve is defective. Generally, if PCV valve operation is questionable, replacement is recommended.

OIL SEPARATOR

Some systems utilize an oil separator to separate engine oil from crankcase vapor. Oil collected in the oil separator returns to the oil pan by an oil return hose.

BLOW-BY FILTER

The PCV system usually contains one or more filters to filter gases and/or fresh air entering intake system. These filters should be checked occasionally and replaced as necessary.

CONNECTING HOSES & PIPES

All crankcase ventilation systems use connecting hoses and pipes to carry crankcase gases, engine vacuum and/or outside air. Hoses and pipes should be checked for clogging and leaks and replaced as necessary.

SYSTEM DIAGRAMS

Note. Following illustrations are representative of typical crankcase ventilation system for various manufacturers.

Scheme 16

Scheme 16: ACURA

Scheme 17

Scheme 17

Scheme 18

Scheme 18: ALFA ROMEO

Scheme 19

Scheme 19: AUDI

Scheme 20

Scheme 20: BMW

Scheme 21

Scheme 21: CHRYSLER MOTORS & MITSUBISHI

Scheme 22

Scheme 22: DAIHATSU

Scheme 23

Scheme 23: EAGLE

Scheme 24

Scheme 24: FOLD MOTOR CO.

Scheme 25

Scheme 25: GENERAL MOTORS

Scheme 26

Scheme 26: HONDA

Scheme 27

Scheme 27: HYUNDAI

Scheme 28

Scheme 28: ISUZU

Scheme 29

Scheme 29: JAGUAR

Scheme 30

Scheme 30: MAZDA

Scheme 31

Scheme 31: MERCEDES-BENZ

Scheme 32

Scheme 32: NISSAN

Scheme 33

Scheme 33: PEUGEOT - 505 TURBO

Scheme 34

Scheme 34: PORSCHE

Scheme 35

Scheme 35: SAAB

Scheme 36

Scheme 36: SUBARU

Scheme 37

Scheme 37: SUZUKI

Scheme 38

Scheme 38: TOYOTA

Scheme 39

Scheme 39

Scheme 40

Scheme 40: VOLKSWAGEN

Scheme 41

Scheme 41: VOLVO

Scheme 42

Scheme 42: YUGO