Doors Acura RSX I

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Door Panel Removal/Installation

Special Tools Required

1. Trim pad remover, Snap-on A 177A or equivalent, commercially available
2. KTC trim tool set SOJATP2014

Note. Use the appropriate tool from the KTC trim tool set to avoid damage when prying components.

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1. Remove the inner handle (A). Take care not to scratch the door panel. 1 Try out on the bottom portion of the cover (B) to release the clip (C) and tabs (D), then remove the cover. 2 Remove the screws. 3 Pull the inner handle out to release the hook (E). 4 Pull the inner handle forward and out halfway to release the hook (F). 5 Disconnect the inner handle cable (G) and power door lock switch connector (H).
2. Lower the glass fully.
3. Remove the screws from the armrest portion and inner handle opening.
4. Remove the switch panel (A). Take care not to scratch the door panel. 1 Pry out the front portion of the panel to release the clips. 2 Release the hooks (B) by pulling the panel forward. 3 Disconnect the power window switch connector (C).
5. Remove the mirror mount cover (see step 2 on «POWER MIRROR REPLACEMENT»(/acura/rsx/i-2001-2004/remont/mirrors/#mirrors) ).
6. Release the clips that hold the door panel (A) with a commercially available trim pad remover (B), then remove the door panel by pulling it upward to release it from the lock knob (C) and door. Remove the door panel with as little bending as possible to avoid creasing or breaking it. Detach the harness clip (D) from the door panel.
7. Install the door panel in the reverse order of removal, and note these items: Replace any damaged or stress-whitened clips. Make sure the connectors are plugged in properly, and the cable is connected properly. Push the clips into place securely. Do the power window control unit reset procedure (see «RESETTING THE POWER WINDOW CONTROL UNIT»(/acura/rsx/i-2001-2004/remont/windows/#power-windows__resetting-the-power-window-control-unit) ). Check the window and power door lock operations.

Door Outer Handle Replacement

Note. Put on gloves to protect your hands.

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1. Raise the glass fully.
2. Remove these items: Door panel (see «DOOR PANEL REMOVAL/INSTALLATION»(/acura/rsx/i-2001-2004/remont/windows/#doors__door-panel-removalinstallation) ) Plastic cover, as necessary (see «COMPONENT LOCATION INDEX»(/acura/rsx/i-2001-2004/remont/windows/#doors) )
3. Pull the glass run channel (A) away as necessary, and remove the bolt, then remove the rear lower channel (B) by pulling it downward.
4. '02-05 models: Remove the clip, and release the lock rod protector (A) from the latch (B) by detaching the clip (C). Lower the protector to release its top portion from the door, then remove it.
5. Disconnect the outer handle rod (A) from the bushing (B) and cylinder rod (C). NOTE: Check the bushing for damage and replace if necessary.
6. Release the retainer clip (A), then remove the lock cylinder (B).
7. Remove the screw, then separate the lock cylinder (A) and cylinder switch (B).
8. Disconnect the cylinder switch connector (A), and detach the harness clip (B), then remove the cylinder switch (C).
9. Remove the access cap (A). While holding the outer handle (B) from the outside of the door, remove the bolts, then remove the outer handle and outer handle protector (C).
10. Install the handle in the reverse order of removal, and note these items: Make sure the cylinder switch harness (A) is routed properly. Make sure the cylinder switch connector is plugged in properly, and each rod is connected securely. Make sure the lock cylinder switch is engaged to the lock cylinder correctly. Make sure the door locks and opens properly. When installing the lock cylinder, leave the outer door handle bolts loose so the inner protector does not interfere with the lock cylinder installation, then tighten the handle bolts. Install the lock cylinder retaining clip on the handle, then install the lock cylinder. Be sure the clip is fully seated in the slot on the lock cylinder. When reinstalling the door panel, make sure the plastic cover is installed properly and sealed around its perimeter.

Door Latch Replacement

Note. Put on gloves to protect your hands.

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1. Raise the glass fully.
2. Remove these items: Door panel (see «DOOR PANEL REMOVAL/INSTALLATION»(/acura/rsx/i-2001-2004/remont/windows/#doors__door-panel-removalinstallation) ) Plastic cover, as necessary (see «COMPONENT LOCATION INDEX»(/acura/rsx/i-2001-2004/remont/windows/#doors) ) Rear lower channel (see step 3 ) Lock rod protector, '02-05 models (see step 4 )
3. Disconnect the cylinder rod from the lock cylinder, and disconnect the outer handle rod from the outer handle (see step 5 ).
4. Release the inner handle cable (A) from the inner handle bracket (B), and using a clip remover, detach the cable clips (C) from the door.
5. Disconnect the actuator connectors (A), and remove the screws, then remove the latch (B) through the hole in the door. Take care not to bend the outer handle rod (C), cylinder rod (D), lock rod (E), and inner handle cable (F).
6. For '06 model: Remove the screws, then remove the upper cover (A). Remove the base cover (B) by release the hook (C) and pulling it from the latch (D). NOTE: Note these items during reassembly: Before installing the covers, apply Multitemp SA grease or equivalent to the pivot (E) on the latch lever. Make sure the AFT seal (F) of the inner handle cable is installed in the covers securely.
7. If necessary, disconnect the inner handle cable (A) from the latch (B) and bushing (C). For '06 model: Replace the AFT seal (D) if necessary.
8. Install the latch in the reverse order of removal, and note these items: Make sure the actuator connectors are plugged in properly, and each rod and cable are connected securely. Make sure the door locks and opens properly. When reinstalling the door panel, make sure the plastic cover is installed properly and sealed around its perimeter. For '06 model: Peel off the old AFT seal on the covers if necessary. Clean the surface and the edges of the covers with alcohol where new adhesive is to be applied. Attach the new AFT seals (A) to the edges and surface of the covers as shown.

Door Glass and Regulator Replacement

Note. Put on gloves to protect your hands.

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1. Remove these items: Door panel (see «DOOR PANEL REMOVAL/INSTALLATION»(/acura/rsx/i-2001-2004/remont/windows/#doors__door-panel-removalinstallation) ) Plastic cover, as necessary (see «COMPONENT LOCATION INDEX»(/acura/rsx/i-2001-2004/remont/windows/#doors) )
2. Carefully raise the glass (A) until you can see the bolts, then remove them. Carefully pull the glass out through the window slot. Take care not to drop the glass inside the door.
3. Disconnect and detach the connector (A) and harness clip (B) from the door.
4. Remove the bolts (C), and loosen the bolts (D), then remove the regulator (E) through the hole in the door.
5. Apply multipurpose grease to all the sliding surfaces of the regulator (A) where shown.
6. Install the glass and regulator in the reverse order of removal, and note these items: Make sure the motor connector is plugged in properly. Roll the glass up and down to see if it moves freely without binding. Make sure that there is no clearance between the glass and glass run channel when the glass is closed. Adjust the position of the glass as necessary (see «DOOR UPPER SEAL REPLACEMENT»(/acura/rsx/i-2001-2004/remont/windows/#doors__door-upper-seal-replacement) ). Check for water leaks (see step 7 ). Do the power window control unit reset procedure (see «RESETTING THE POWER WINDOW CONTROL UNIT»(/acura/rsx/i-2001-2004/remont/windows/#power-windows__resetting-the-power-window-control-unit) ). Test-drive and check for wind noise and rattles. When reinstalling the door panel, make sure the plastic cover is installed properly and sealed around its perimeter.

Door Sash Trim Replacement

Note. Take care not to scratch the door.

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1. Remove the power mirror, as necessary (see «POWER MIRROR REPLACEMENT»(/acura/rsx/i-2001-2004/remont/mirrors/#mirrors) ), and slide the door glass outer weatherstrip forward, as necessary (see «DOOR GLASS OUTER WEATHERSTRIP REPLACEMENT»(/acura/rsx/i-2001-2004/remont/windows/#doors__door-glass-outer-weatherstrip-replacement) ).
2. Pull back the door weatherstrip (A) at the rear upper comer, and remove the screw. Adhesive tape: Thickness 1.2 mm (0.047 in.)
3. Using a utility knife, carefully cut the double-sided adhesive tape (B) at the bottom of the door sash trim (C).
4. Pull up the trim to release it from the clips (D), then remove the trim.
5. Install the trim in the reverse order of removal, and note these items: Replace any damaged or stress-whitened clips. If the old trim will be reinstalled, scrape off the remaining double-sided adhesive tape from the trim, then clean trim surface with a sponge dampened in alcohol where adhesive tape will be applied. Apply the double-sided adhesive tape to the trim. Before installing the trim, clean the door bonding surface with a sponge dampened in alcohol. Before installing the trim, peel the adhesive backing from the double-sided adhesive tape. After installing the trim, push the trim into place securely. Make sure the bottom pin (E) of the trim is installed in the hole of the upper seal (F) securely.

Door Glass Outer Weatherstrip Replacement

Note. Put on gloves to protect your hands. Take care not to scratch the door.

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1. Remove the power mirror, as necessary (see «POWER MIRROR REPLACEMENT»(/acura/rsx/i-2001-2004/remont/mirrors/#mirrors) ).
2. Starting at the front, pry the door glass outer weatherstrip (A) up to detach the clips (B) and release the weatherstrip from the door sash trim (C), then remove the weatherstrip.
3. Install the weatherstrip in the reverse order of removal, and replace any damaged or stress-whitened clips.

Door Weatherstrip Replacement

Note. Take care not to scratch the door. Use a clip remover to remove the clips.

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1. At the A-pillar, remove the door checker mounting bolt (A).
2. Detach the clips (B), then remove the door weatherstrip (C).
3. Install the weatherstrip in the reverse order of removal, and note these items: Replace any damaged or stress-whitened clips. Make sure the weatherstrip is installed in the holder (D) securely. Apply liquid thread lock to door checker mounting bolt before installation. Check for water leaks (see step 7 ). Test-drive and check for wind noise.

Door Upper Seal Replacement

Note. Take care not to scratch the door. Use a clip remover to remove the clips.

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1. Remove these items: Power mirror, as necessary (see «POWER MIRROR REPLACEMENT»(/acura/rsx/i-2001-2004/remont/mirrors/#mirrors) ) Door sash trim (see «DOOR SASH TRIM REPLACEMENT»(/acura/rsx/i-2001-2004/remont/windows/#doors__door-sash-trim-replacement) )
2. Remove the door upper seal (A).
3. Install the seal in the reverse order of removal, and note these items: Make sure the upper seal is installed in the holder (B) securely. Check for water leaks (see step 7 ).

Door Glass Adjustment

Note. Check the weatherstrips and glass run channel for damage or deterioration, and replace them if necessary. Wipe the run channel clean with a shop towel. Lubricate the run channel with Shin-Etsu grease P/N 08798-9013.

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1. Place the vehicle on a firm, level surface.
2. Remove these items: Door panel (see «DOOR PANEL REMOVAL/INSTALLATION»(/acura/rsx/i-2001-2004/remont/windows/#doors__door-panel-removalinstallation) ) Plastic cover (see «COMPONENT LOCATION INDEX»(/acura/rsx/i-2001-2004/remont/windows/#doors) )
3. Carefully move the glass (A) until you can see the glass mounting bolts (B), then loosen them.
4. Push the glass against the channel (C), then tighten the glass mounting bolts.
5. Check that the glass moves smoothly.
6. Raise the glass fully, and check for gaps. Check that the glass (A) contacts the glass run channel (B) evenly.
7. Check for water leaks. Run water over the roof and on the sealing area as shown, and note these items: Use a 12 mm (1/2 in.) diameter hose (A). Adjust the rate of water flow as shown (B). Do not use a nozzle. Hold the hose about 300 mm (12 in.) away from the door (C).
8. Attach the plastic cover, and install the door panel (see «DOOR PANEL REMOVAL/INSTALLATION»(/acura/rsx/i-2001-2004/remont/windows/#doors__door-panel-removalinstallation) ).
9. Test-drive and check for wind noise.

Door Position Adjustment

Note. Check for a flush fit with the body, then check for equal gaps between the front, rear, and bottom door edges and the body. Check that the door and body edges are parallel.

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1. Place the vehicle on a firm, level surface when adjusting the door.
2. Adjust at the hinges (A): Remove the front inner fender (see «FRONT INNER FENDER REPLACEMENT»(/acura/rsx/i-2001-2004/remont/exterior-body-panels/#fenderwell__front-inner-fender-replacement) ) and front fender fairing (see «FRONT FENDER FAIRING REPLACEMENT»(/acura/rsx/i-2001-2004/remont/exterior-body-panels/#fenderwell) ). Loosen the hinge mounting bolts (B) slightly, and move the door backward or forward, up or down as necessary to equalize the gaps. Place a shop towel (C) on the jack (D) to prevent damage to the door when adjusting the door.
3. If necessary, replace the door mounting bolts with the adjusting bolts (P/N 90102-SFA-305) made specifically for door adjustment, then adjust at the door. Loosen the door mounting bolts (E) slightly, and move the door up or down as necessary to equalize the gaps, and in or out until it's flush with the body.
4. Check that the door and body edges are parallel. If necessary, adjust the door cushions (A) to make the rear of the door flush with the body.
5. Apply touch-up paint to the hinge mounting bolts and around the hinges.
6. Check for water leaks (see step 7 ).
7. Reinstall all remaining removed parts.
8. Test-drive and check for wind noise.

Door Striker Adjustment

Make sure the door latches securely without slamming it. If necessary, adjust the striker (A): The striker nuts are fixed, but the striker can be adjusted slightly up or down, and in or out.

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1. Loosen the screws (B), then insert a shop towel (C) between the body and striker.
2. Lightly tighten the screws.
3. Wrap the striker with a shop towel, then adjust the striker by tapping it with a plastic hammer (D). Do not tap the striker too hard.
4. Loosen the screws, and remove the shop towel.
5. Lightly tighten the screws.
6. Hold the outer handle out, and push the door against the body to be sure the striker allows a flush fit. If the door latches properly, tighten the screws and recheck.

See also:
• POWER MIRROR REPLACEMENT
• RESETTING THE POWER WINDOW CONTROL UNIT
• DOOR GLASS OUTER WEATHERSTRIP REPLACEMENT
• FRONT INNER FENDER REPLACEMENT
• FRONT FENDER FAIRING REPLACEMENT
• DOOR PANEL REMOVAL/INSTALLATION
• COMPONENT LOCATION INDEX
• DOOR UPPER SEAL REPLACEMENT
• DOOR SASH TRIM REPLACEMENT