>> A << RELEASE FORK INSTALLATION
Apply specified grease to the illustrated positions of the release fork.
Specified grease
Mitsubishi Part No. 0101011 or equivalent
Scheme 15
>> B << SEALING CAP INSTALLATION
Using the special tool, MD999601, press-fit the sealing cap into the end face of the clutch housing.
Scheme 16
Scheme 17
- Apply specified grease to the clutch disc splines. Specified grease: Mitsubishi Part No. 0101011 or equivalent
- Using a general service tool, position the clutch disc on the flywheel.
- Install the clutch cover onto the flywheel, and tighten bolts in the diagonal order.
- Remove the general service tool.
Scheme 18
- Check the diaphragm spring end for wear and uneven height. Replace if wear is evident or height difference exceeds the limit. Limit: 0.5 mm (0.020 inch)
- Check the pressure plate surface for wear, cracks and discoloration.
- Check the rivets of the strap plate for looseness. If loose, replace the clutch cover.
<< A >> PISTON/PISTON CUP REMOVAL
| CAUTION | Covering with a shop towel or the like, apply compressed air slowly to prevent the piston from popping up and brake fluid from splashing. |
Using compressed air, remove the piston assembly from the release cylinder.
Scheme 19
Scheme 20
Scheme 21
- Apply brake fluid to the entire inner surface of the release cylinder. Specified brake fluid: Brake fluid DOT 3 or DOT 4
- Apply grease to the piston and piston cups and insert the piston assembly into the release cylinder. Specified grease: Rubber grease
>> B << VALVE PLATE SPRING/VALVE PLATE INSTALLATION
Install the valve plate spring and valve plate into place with the large end of the spring to the valve plate side.
