GMC Sierra 3500 (2002-2006) hot at all times Wiring diagrams

40 12 17 MIL CONTROL SIGNAL HIGH - FRONT PTO STATUS 73 36 GROUND GROUND 9 18 15 2 1 GROUND IGNITION CLASS 2 SERIAL DATA CAN DATA LO CAN DATA HI ALLISON TRANSMISSION TCC PWM SOLENOID SOLENOID BLK WIRE BLK/WHT WIRE BODY CONTROL MODULE (BELOW STEERING COLUMN) BRAKE FUSE BRN WIRE BRN/WHT WIRE COMPUTER DATA LINES SYSTEM COMPUTER DATA LINES SYSTEM CAN DATA LO DATA LINK CONNECTOR DK BLU WIRE DK BLU/WHT WIRE DK GRN WIRE DK GRN/WHT WIRE ENGINE CONTROLS SYSTEM (IN ENGINE HARNESS) EXCEPT SEO FUSE GRN DK WIRE GRY WIRE GRY/BLK WIRE HOT AT ALL TIMES HOT AT ALL TIMES UNDERHOOD FUSE BLOCK (LEFT SIDE OF ENGINE COMPT) PCM B FUSE HOT IN HOT IN RUN, ACC, START I/P FUSE BLOCK (LOWER LEFT SIDE OF DASH) I/P RELAY BLOCK (NEAR LEFT KICK PANEL) IGN 0 FUSE INSTRUMENT PANEL CLUSTER (IPC) IPC/DIC FUSE LT BLU WIRE LT BLU/WHT WIRE LT GRN WIRE LT GRN/BLK WIRE MAIN LINE PRES 12 VOLT REF TCC SOL MALFUNCTION INDICATOR LAMP MIL SIGNAL OF TRANSMISSION) ON/OFF SOLENOIDS ORG/ WIRE ORG/BLK WIRE ORG/WHT WIRE P/N PARK/NEUTRAL POSITION SWITCH (LEFT SIDE OF TRANSMISSION) PARK/NEUTRAL SIG PNK 1049 2362 2361 WIRE PNK 451 2522 420 WIRE PNK PNK WIRE PNK WIRE PNK/BLK WIRE PPL PPL PPL PPL/WHT WIRE PRESSURE SWITCH MANIFOLD VEHICLE SPEED SENSOR RED WIRE RED/BLK WIRE REV RUN WIRE SEO SIG HI-FRONT COMPUTER DATA LINES SYSTEM 2361 2470 CAN DATA HI CLASS 2 DATA SPLICE PACK STOPLAMP SWITCH (ON BRAKE PEDAL BRACKET) TAN WIRE TFT SENSOR TRIM SOLENOIDS TFT SIGNAL TOW/HAUL SWITCH (IF EQUIPPED) TRANS MIL REQUEST TRANSFER CASE) TRANSMISSION CONTROL MODULE (LEFT FRONT OF ENGINE COMPT) TURBINE SPEED SENSOR (IN TRANSMISSION) INPUT SPEED SENSOR (IN TRANSMISSION) UNDERHOOD FUSE BLOCK (LEFT SIDE OF ENGINE COMPT) VSS ADAPTER WHT WIRE YEL WIRE YEL/BLK WIRE

80 13 45 21 14 33 43 41 58 15 (GASOLINE) (DIESEL) A/C COMP CL RLY CTRL A/C COMPRESSOR CLUTCH A/C COMPRESSOR CLUTCH RELAY A/C LOW PRESSURE SWITCH (RIGHT SIDE OF ACCUMULATOR) A/C ON A/C RECIRC A/C REF PRE SENS SIG A/C REFRIGERANT PRESSURE SENSOR (IN HIGH SIDE PRESSURE LINE) AMBIENT AIR TEMPERATURE SENSOR (IN RIGHT FRONT BUMPER FILLER ASSEMBLY AUTO BLK WIRE BLK/WHT WIRE BLOWER MOTOR (RIGHT SIDE OF DASH) BLOWER MOTOR CONTROL PROCESSOR (BEHIND RIGHT SIDE OF DASH) BLWR FUSE BRN WIRE BRN/WHT WIRE CLASS 2 SER DATA CLASS 2 SERIAL DATA DK BLU WIRE DK GRN WIRE DK GRN/WHT WIRE FAN DN FAN UP FRT DEF GROUND GROUND TEMP SEN ASS CTRL BLOWER SPEED CTRL GRY WIRE GRY/BLK WIRE HOT AT ALL TIMES HOT AT ALL TIMES A/C COMP FUSE HOT IN HOT IN RUN OR START IGN E FUSE HVAC 1 FUSE HVAC CONTROL MODULE (BEHIND CENTER OF DASH) HVAC/ ECAS FUSE I/P FUSE BLOCK (LOWER LEFT SIDE OF DASH) I/P JUNCTION BLOCK (LOWER RIGHT SIDE OF DASH) I/P RELAY BLOCK (LEFT SIDE OF DASH) INSIDE AIR TEMPERATURE SENSOR ASSEMBLY (IN HEADLINER ABOVE DRIVER) INST LAMP DIM CTRL GROUND LEFT TEMP CONTROL LO PRESS SENS SIG RT TEMP DOOR CTRL LT TEMP DOOR CTRL LOGIC LOW REF LOWER LEFT AIR TEMPERATURE SENSOR (LEFT END OF HVAC MODULE) LOWER RIGHT AIR TEMPERATURE SENSOR (BOTTOM OF HVAC MODULE) LT BLU WIRE LT BLU/BLK WIRE LT GRN WIRE LT GRN/BLK WIRE MODE MODE DOOR CTRL MODE DOOR CTRL IGN 3 LOW REF B(+) OFF ORG/ WIRE POWERTRAIN CONTROL MODULE OR ENGINE CONTROL MODULE (LEFT FRONT OF ENGINE COMPT) PPL PPL/WHT WIRE RECIR RECIR DOOR CTRL RT TEMP DOOR CTRL LT TEMP DOOR CTRL RED WIRE RED/BLK WIRE RIGHT I/P FUSE BLOCK (LOWER RIGHT SIDE OF DASH) RIGHT TEMP CONTROL RUN WIRE SPEED CTRL B(+) GROUND TAN WIRE UNDERHOOD FUSE BLOCK (LEFT SIDE OF ENGINE COMPT, NEAR BATTERY) UPPER LEFT AIR TEMPERATURE SENSOR (BELOW DASH TRIM PANEL) UPPER RIGHT AIR TEMPERATURE SENSOR (BELOW DASH TRIM PANEL) WHT WIRE WHT/BLK WIRE YEL WIRE

2 3 BATTERY GROUND 22 14 CLASS 2 SERIAL DATA BATTERY 4 2 GROUND BATTERY 5 10 11 PNK MEM 2 SW SIG MEM 1 SW SIG SPLY VOLTAGE WIRE 8 7 4 3 PNK LOW REF MIR SIGNAL MIR SENS LOW REF MIR HTR LOW REF WIRE BLK WIRE BRN WIRE COMPUTER DATA LINES SYSTEM DDM FUSE DK BLU WIRE DK GRN WIRE DRIVER DOOR MODULE (IN DRIVER'S DOOR) DRIVER OUTSIDE REARVIEW MIRROR ELECTRO- CHROMIC EXIT FOLDING MOTOR FRONT PASSENGER DOOR MODULE (IN PASSENGER'S DOOR) GRY WIRE HEATING ELEMENT HOT AT ALL TIMES HOT AT ALL TIMES I/P FUSE BLOCK (LOWER LEFT SIDE OF DASH) I/P FUSE BLOCK (LOWER LEFT SIDE OF DASH) I/P JUNCTION BLOCK (LOWER RIGHT SIDE OF DASH) I/P JUNCTION BLOCK (RIGHT SIDE OF DASH) I/P RELAY BLOCK (NEAR LEFT KICK PANEL) LEFT UP HORIZONTAL LEFT UP HORIZONTAL VERTICAL LT BLU WIRE LT DOORS CIRCUIT BREAKER LT GRN WIRE MEM 1 MEM 2 MEMORY/ HEATED SEAT SWITCH ORG/ WIRE PASSENGER OUTSIDE REARVIEW MIRROR PDM FUSE PNK WIRE PPL PPL/WHT WIRE RED WIRE RED/WHT WIRE RT DOOR CIRCUIT BREAKER TAN WIRE VERTICAL WHT WIRE YEL WIRE

1 2 3 4 5 6 7 8 9 10 11 12 13 BATT (+) 1150 (OR 1250) GND 1257 1258 TORSO BOLSTER IN CTRL TORSO BOLSTER OUT CTRL PPL 1523 1521 1520 HORIZ RWD SW SIG REAR VERT DN SW SIG FRT VERT DN SW SIG 2407 5701 1269 LUM MTR FWD CTRL TORSO BLSTR IN SW SIG RECLINE FWD SW SIG 2408 5702 LUM MTR RWD CTRL TORSO BLSTR OUT SW SIG RECLINE RWD SW SIG 2425 1048 SEATS SYSTEM HEATED SEAT TEMP SIG CLASS 2 SERIAL DATA 610 610 PNK PNK WIRE 940 1985 2432 5 VOLT REF 5 VOLT REF HTD SEAT BACK PWR BLK WIRE BLK/WHT WIRE BRN WIRE BRN/WHT WIRE COMPUTER DATA LINES SYSTEM DK BLU WIRE DK BLU/WHT WIRE DK GRN WIRE DK GRN/WHT WIRE DRIVER'S SEAT ADJUSTER SWITCH FRT UP GRY/BLK WIRE GRY/RED WIRE HOT AT ALL TIMES I/P RELAY BLOCK (NEAR LEFT KICK PANEL) SEAT CIRCUIT BREAKER LT BLU WIRE LT GRN WIRE LUM MTR FWD CTRL LUM MTR RWD CTRL LUM MTR RWD CTRL MEMORY SEAT MODULE (UNDER LEFT FRONT SEAT) NOT USED NOT USED ORG/ WIRE PNK WIRE PNK/ SEATS SYSTEM WIRE PPL PPL TRSO BLSTR POS SENS SIG REC FWD REC RWD RECLINE MTR POS SEN SIG RED/WHT WIRE RR DWN RR UP FRT DWN RWD FWD SEATS SYSTEM SEATS SYSTEM HEATED SEAT TEMP SIG SEATS SYSTEM HTD SEAT BACK PWR TAN WIRE TAN/BLK WIRE WHT WIRE WHT/RED WIRE YEL WIRE YEL/BLK WIRE

2-HI IND 4 HI 4 LO 4-HI IND 4-LO IND AXLE SW SIG BLK WIRE BLK/WHT WIRE BRAKE CONTROL BRN WIRE BRN/WHT WIRE CLASS II DATA AXLE CTRL AWD IND 4-LO IND 4-HI IND CONTROL MODULE CTRL DATA LINK CONNECTOR (UNDER LEFT SIDE OF DASH) DK GRN WIRE DK GRN/WHT WIRE ENCODER ENCODER LOW GROUND ENCODER SIG EXCEPT SEO FRONT AXLE ACTUATOR FRONT PROPSHAFT SPEED SENSOR FUSE GROUND BATTERY MOTOR CTRL A MOTOR CTRL B GRY WIRE GRY/BLK WIRE HOT AT ALL TIMES HOT IN HOT IN RUN OR START I/P FUSE BLOCK (LOWER LEFT SIDE OF DASH) I/P FUSE BLOCK (LOWER LEFT SIDE OF DASH) SEO IGN FUSE I/P RELAY BLOCK (UNDER LEFT SIDE OF DASH) IGN E FUSE ILLUMINATION INSTRUMENT PANEL CLUSTER LAMP LOCK SOL CTRL 2-HI IND NEUTRAL IND LOGIC LT BLU WIRE LT GRN/BLK WIRE NEUTRAL IND ORG/ WIRE PNK WIRE PPL PPL FT SHAFT LO FT SHAFT HI PPL/WHT WIRE REAR PROPSHAFT SPEED SENSOR RED WIRE RR SHAFT HI RR SHAFT LO RUN WIRE SEO SHIFT MOTOR SPLICE PACK TAN WIRE TAN/BLK WIRE TRANSFER CASE ENCODER MOTOR TRANSFER CASE SHIFT CONTROL MODULE (BEHIND HEADLAMP SWITCH) TRANSFER CASE SHIFT CONTROL SWITCH TREC FUSE UNDERHOOD FUSE BLOCK (LEFT SIDE OF ENGINE COMPT) YEL WIRE

A/T ACCELERATOR PEDAL POSITION SENSOR (BEHIND ACCELERATOR PEDAL) BLK WIRE BLK/WHT WIRE BRN WIRE BUS - COMPUTER DATA LINES SYSTEM DK BLU WIRE DK BLU/WHT WIRE FUSIBLE LINK 3 GLOW PLUG 1 GLOW PLUG 2 GLOW PLUG 3 GLOW PLUG 4 GLOW PLUG 5 GLOW PLUG 6 GLOW PLUG 7 GLOW PLUG CONTROL MODULE (GPM) GLOW PLUG FUSE GLOW PLUGS GRD GRY WIRE GRY/BLK WIRE HOT AT ALL TIMES IAH COMM 1 IAH COMM 2 IAH CURRENT SIG IAH SIG IAH TEMP SIG IAH VOLT SIG IGN 0 IGN 1 INTAKE AIR HEATER (IAH) MODULE LT BLU WIRE LT BLU/BLK WIRE LT GRN WIRE LT GRN/BLK WIRE M/T ORG/ WIRE ORG/BLK WIRE PNK 1 2 WIRE PNK WIRE PNK/BLK WIRE POWER DISTRIBUTION SYSTEM PPL PPL/WHT WIRE RED WIRE RED/BLK WIRE RED/BLU WIRE RED/GRN WIRE RED/LT GRN WIRE RED/WHT WIRE TAN WIRE TAN/BLK WIRE WHT WIRE WHT/BLK WIRE WHT/BLU WIRE WHT/GRN WIRE WHT/LT GRN WIRE WHT/YEL WIRE YEL WIRE YEL/BLK WIRE

2 3 4 5 6 7 8 PNK WIRE 9 10 11 12 13 PNK WIRE AXLE SW SIG BACKUP VOLT BLK WIRE BLK/WHT WIRE BLUNT CUT) BODY RELAY BLOCK BRN WIRE CKP SENSOR SIG CLUTCH PEDAL POSITION SWITCH (TOP OF PEDAL BRACKET) DK BLU WIRE DK BLU/WHT WIRE ECM FUSE ENGINE CONTROL MODULE (LEFT FRONT OF ENGINE COMPT) FRP SENSOR SIG FUEL PRESSURE REGULATOR GRY WIRE GRY/BLK WIRE HOT AT ALL TIMES HOT IN ACC, RUN, START HOT IN RUN BRAKE FUSE HOT IN RUN, START I/P FUSE BLOCK I/P FUSE BLOCK IGN 0 FUSE IGN 1 INJ 1 INJ 2 INTAKE AIR HEATER FUSE INTAKE AIR TEMPERATURE (IAT) SENSOR 2 INTAKE AIR TEMPERATURE (IAT)/ MASS AIRFLOW (MAF) SENSOR (IN AIR INDUCTION TUBE) LOW REF LT BLU WIRE LT BLU/BLK WIRE LT GRN WIRE LT GRN/BLK WIRE NCA WIRE ORG/ WIRE ORG/BLK WIRE PNK 1 2 WIRE PNK 23 24 25 26 27 WIRE PNK WIRE PNK/BLK WIRE PPL PPL 28 29 30 31 PPL/WHT WIRE RED WIRE RED/BLK WIRE STOPLAMP SWITCH (TOP OF BRAKE PEDAL BRACKET) TAN WIRE TRANSMISSION SYSTEM TUR VAN POS UNDER- HOOD FUSE BLOCK WATER IN FUEL WHT WIRE WHT/BLK WIRE YEL WIRE YEL/BLK WIRE

12 13 14 PNK WIRE 2 3 4 5 6 7 8 PNK WIRE 20 21 PPL 9 10 11 12 13 PNK WIRE ACTUATOR FUSE BLK WIRE BLK/WHT WIRE BRN WIRE CLOSED BELOW 8 DEG C (46 DEG F) DK BLU WIRE DK BLU/WHT WIRE DK GRN/WHT WIRE ECM RELAY ECM-B FUSE ECU FUSE F/ PUMP RELAY FUEL HEATER (TOP OF FUEL FILTER ELEMENT) FUEL HTR FUSE FUEL INJECTORS FUEL RAIL PRESSURE SENSOR (UNDER INTAKE MANIFOLD SHIELD, ON FUEL RAIL) GRY WIRE GRY/BLK WIRE HOT AT ALL TIMES HOT IN RUN, START LT BLU/BLK WIRE LT GRN WIRE LT GRN/BLK WIRE NCA WIRE ORG/ WIRE ORG/BLK WIRE PNK 23 24 25 26 27 WIRE PNK PNK WIRE PNK WIRE PNK/BLK WIRE PPL PPL 28 29 30 31 PPL/WHT WIRE RED/BLK WIRE TAN WIRE TAN/WHT WIRE UNDER- HOOD FUSE BLOCK WHT/BLK WIRE YEL WIRE YEL/BLK WIRE

BLK WIRE BLUNT CUT) BRN WIRE BRN/WHT WIRE CRANKSHAFT POSITION SENSOR (RIGHT SIDE OF ENGINE) CRUISE CONTROL SYSTEM CRUISE FUSE DK BLU WIRE DK GRN/WHT WIRE FOG LP FUSE FUEL PUMP (AUXILIARY TANK (LEFT SIDE FRAME RAIL) GRY WIRE GRY/BLK WIRE HOT AT ALL TIMES HOT IN RUN I/P FUSE BLOCK IND LOGIC LT GRN WIRE LT GRN/BLK WIRE MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR NCA WIRE OFF ON ORG/ WIRE ORG/BLK WIRE PNK PNK WIRE PNK WIRE POWER TAKE OFF RELAY (NEAR UNDERHOOD FUSE BLOCK) POWER TAKE OFF SWITCH PPL PPL/WHT WIRE SET- TAN WIRE TURBOCHARGER VANE POSITION SENSOR UNDERHOOD FUSE BLOCK WHT WIRE WHT/BLK WIRE YEL WIRE

1827 121 1020 2500 822 ANTI-LOCK BRAKES SYSTEM 23 1786 420 STARTING/ CHARGING SYSTEM 3 4 PNK WIRE 439 1320 25 2524 EXTERIOR LIGHTS SYSTEM STARTING/ CHARGING SYSTEM 5764 470 380 1589 INSTRUMENT CLUSTER SYSTEM 6-SPEED M/T 5-SPEED A/T A/C SYSTEM A/C SYSTEM INSTRUMENT CLUSTER SYSTEM ALLISON TRANSMISSION BLK WIRE BLK/WHT WIRE BLU WIRE BRN WIRE BRN/WHT WIRE CLASS 2 SERIAL COMPUTER DATA LINES SYSTEM DATA BUS - VSS SIG DK BLU WIRE DK GRN WIRE DK GRN/WHT WIRE EGR MOTOR HIGH LOW REF A/C REFRIG SIG FUEL LEVEL SENSOR SIG ENGINE CONTROL MODULE (LEFT FRONT OF ENGINE COMPT) EXC SEO FUEL PUMP LOW REF FUEL RAIL TEMPERATURE (FRT) SENSOR FUSE GENERATOR SIG PARK/NEUTRAL SIG TCC BRAKE SIG GRY WIRE GRY/BLK WIRE HOT AT ALL TIMES IND INSTRUMENT CLUSTER SYSTEM INSTRUMENT PANEL CLUSTER INTERNAL MODE SWITCH IPC/DIC FUSE LOW REF MIL CONTROL A/C COMPRESS LT BLU WIRE LT GRN/BLK WIRE MALFUNCTION INDICATOR LAMP ORG/ WIRE ORG/BLK WIRE PNK IGN 1 + CHMSL + CHARGE IND GENERATOR 2 SIG WIRE PNK PNK WIRE PNK WIRE PPL PPL 5 6 7 8 PPL PTO CONTROL ECM RELAY PPL/BLK WIRE PPL/WHT WIRE RED/BLK WIRE RPM OUT SEO TAN WIRE TAN/WHT WIRE TRANSMISSION CONTROL MODULE (LEFT FRONT OF ENGINE COMPT) UNDERHOOD FUSE BLOCK VEHICLE SPEED SENSOR (LEFT REAR SIDE OF TRANS) VEHICLE SPEED SIG VEHICLE SPEED SIG ENG SPEED SIG IGN 0 + DATA BUS + VSS LOW SIG WAIT TO WAIT TO START WHT WIRE WHT/BLK WIRE YEL WIRE YEL/BLK WIRE