Ford Excursion I (1999-2005) ignition switch Wiring diagrams

5.4L, 6.8L 5.4L, 6.8L, 7.3L 6.0L 6.0L EXCEPT 6.0L 7.3L BATTERY BATTERY 2 (DIESEL) BLK WIRE CENTRAL JUNCTION BOX (CJB) (BEHIND LOWER LEFT SIDE OF DASH) CHARGE DK BLU WIRE FUSE 116 FUSE 45 FUSIBLE LINK C FUSIBLE LINK D FUSIBLE LINK E FUSIBLE LINK H FUSIBLE LINK I GENERATOR HOT AT ALL TIMES IGNITION SWITCH INSTRUMENT CLUSTER LOCK OFF LT BLU WIRE LT GRN WIRE ORG/ WIRE ORG/LT BLU WIRE POWER DISTRIBUTION SYSTEM RED WIRE RUN WIRE STARTER MOTOR WHT WIRE YEL WIRE YEL/WHT (OR RED) WIRE

10 11 CHASSIS GND PWR GND 6 14 DATA LINK CONNECTOR (DLC) (BEHIND LEFT SIDE OF DASH) BLK WIRE BLK/WHT WIRE BRAKE PED POS SW BRAKE PEDAL POSITION (BPP) SWITCH (BEHIND LEFT SIDE OF DASH, ABOVE BRAKE PEDAL) BRN/WHT WIRE CENTRAL JUNCTION BOX (BEHIND LOWER LEFT SIDE OF DASH) COOL TEMP SENS DK BLU/ORG WIRE EGR THRTL POS ENGINE COOLANT TEMPERATURE (ECT) SENSOR FUSE 116 FUSE 22 FUSE 34 FUSE 45 GRADE/LOAD SWITCH GRD/LOAD SW GRY WIRE GRY/RED WIRE HOT AT ALL TIMES HOT IN RUN OR START IGNITION SWITCH INJECTOR DRIVER MODULE, FUEL HEATER RELAY INTK AIR TEMP SENS LOCK LT BLU/BLK WIRE LT BLU/RED WIRE LT BLU/YEL WIRE MAF SENS SIG RTN NCA WIRE OFF ORG/LT BLU WIRE PCM POWER DIODE PCM POWER RELAY PNK/ORG WIRE PNK/YEL WIRE POWERTRAIN CONTROL MODULE (PCM) (ON LEFT SIDE OF FIREWALL) PWR IN RED WIRE RED/LT GRN WIRE RED/WHT WIRE RED/YEL WIRE REF VOLT RUN WIRE SIG RTN TAN/LT BLU WIRE TAN/WHT WIRE THROTTLE MASS AIRFLOW POSITION (MAF) SENSOR (TPS) SENSOR TO FUEL PUMP RELAY WHT RED/ WIRE WHT/LT GRN WIRE WHT/RED WIRE WHT/YEL WIRE YEL/WHT WIRE

6.0L 7.3L 7.3L 6.0L BATTERY BATTERY 2 (DIESEL) BLK WIRE CENTRAL JUNCTION BOX (BEHIND LOWER LEFT SIDE OF DASH) CHARGE DK BLU/ORG WIRE FUSE 116 FUSE 45 FUSIBLE LINK C FUSIBLE LINK D FUSIBLE LINK E FUSIBLE LINK H FUSIBLE LINK I FUSIBLE LINK J GENERATOR HOT AT ALL TIMES IGNITION SWITCH INSTRUMENT CLUSTER LOCK OFF LT GRN/RED (OR VIO) WIRE LT GRN/RED WIRE ORG/ WIRE ORG/LT BLU WIRE POWER DISTRIBUTION SYSTEM POWERTRAIN CONTROL MODULE (PCM) (ON LEFT SIDE OF FIREWALL) RED WIRE RED/LT GRN WIRE RED/YEL WIRE RUN WIRE SECONDARY GENERATOR STARTER MOTOR WHT WIRE WHT/YEL WIRE YEL WIRE YEL/WHT (OR RED) WIRE YEL/WHT WIRE

5.4L, 6.8L 5.4L, 6.8L, 7.3L 6.0L 6.0L EXCEPT 6.0L 7.3L BATTERY BATTERY 2 (DIESEL) BLK WIRE CENTRAL JUNCTION BOX (CJB) (BEHIND LOWER LEFT SIDE OF DASH) CHARGE DK BLU WIRE FUSE 116 FUSE 45 FUSIBLE LINK C FUSIBLE LINK D FUSIBLE LINK E FUSIBLE LINK H FUSIBLE LINK I GENERATOR HOT AT ALL TIMES IGNITION SWITCH INSTRUMENT CLUSTER LOCK OFF LT BLU WIRE LT GRN WIRE ORG/ WIRE ORG/LT BLU WIRE POWER DISTRIBUTION SYSTEM RED WIRE RUN WIRE STARTER MOTOR WHT WIRE YEL WIRE YEL/WHT (OR RED) WIRE

5.4L, 6.8L 5.4L, 6.8L, 7.3L 6.0L 6.0L EXCEPT 6.0L 7.3L BATTERY BATTERY 2 (DIESEL) BLK WIRE CENTRAL JUNCTION BOX (CJB) (BEHIND LOWER LEFT SIDE OF DASH) CHARGE DK BLU WIRE FUSE 116 FUSE 45 FUSIBLE LINK C FUSIBLE LINK D FUSIBLE LINK E FUSIBLE LINK H FUSIBLE LINK I GENERATOR HOT AT ALL TIMES IGNITION SWITCH INSTRUMENT CLUSTER LOCK OFF LT BLU WIRE LT GRN WIRE ORG/ WIRE ORG/LT BLU WIRE POWER DISTRIBUTION SYSTEM RED WIRE RUN WIRE STARTER MOTOR WHT WIRE YEL WIRE YEL/WHT (OR RED) WIRE

6.0L 7.3L 7.3L 6.0L BATTERY BATTERY 2 (DIESEL) BLK WIRE CENTRAL JUNCTION BOX (BEHIND LOWER LEFT SIDE OF DASH) CHARGE DK BLU/ORG WIRE FUSE 116 FUSE 45 FUSIBLE LINK C FUSIBLE LINK D FUSIBLE LINK E FUSIBLE LINK H FUSIBLE LINK I FUSIBLE LINK J GENERATOR HOT AT ALL TIMES IGNITION SWITCH INSTRUMENT CLUSTER LOCK OFF LT GRN/RED (OR VIO) WIRE LT GRN/RED WIRE ORG/ WIRE ORG/LT BLU WIRE POWER DISTRIBUTION SYSTEM POWERTRAIN CONTROL MODULE (PCM) (ON LEFT SIDE OF FIREWALL) RED WIRE RED/LT GRN WIRE RED/YEL WIRE RUN WIRE SECONDARY GENERATOR STARTER MOTOR WHT WIRE WHT/YEL WIRE YEL WIRE YEL/WHT (OR RED) WIRE YEL/WHT WIRE

5.4L, 6.8L 5.4L, 6.8L, 7.3L 6.0L 6.0L EXCEPT 6.0L 7.3L BATTERY BATTERY 2 (DIESEL) BLK WIRE CENTRAL JUNCTION BOX (CJB) (BEHIND LOWER LEFT SIDE OF DASH) CHARGE DK BLU WIRE FUSE 116 FUSE 45 FUSIBLE LINK C FUSIBLE LINK D FUSIBLE LINK E FUSIBLE LINK H FUSIBLE LINK I GENERATOR HOT AT ALL TIMES IGNITION SWITCH INSTRUMENT CLUSTER LOCK OFF LT BLU WIRE LT GRN WIRE ORG/ WIRE ORG/LT BLU WIRE POWER DISTRIBUTION SYSTEM RED WIRE RUN WIRE STARTER MOTOR WHT WIRE YEL WIRE YEL/WHT (OR RED) WIRE

168837 INSTRUMENT CLUSTER FOUR WHEEL DRIVE CONTROL MODULE 4 SPEED 5.4L/6.8L 6.0L 6.0L/7.3L 6.8L 5.4L ABS CONTROL MODULE RESTRAINTS CONTROL MODULE ACCELERATOR PEDAL POSITION SENSOR MAIN LIGHT SWITCH (W/ FOG LAMPS) AUXILIARY RELAY BOX 5 (LEFT REAR SIDE OF ENGINE COMPT) BLK) (OR YEL/ TAN/RED WIRE BLK/ YEL WIRE BLOWER MOTOR RELAY CENTRAL JUNCTION BOX (CJB) (BEHIND LOWER LEFT SIDE OF DASH) COIL ON PLUG (COP) 10 COIL ON PLUG (COP) 2 COIL ON PLUG (COP) 1 COIL ON PLUG (COP) 4 COIL ON PLUG (COP) 3 IGNITION TRANSFORMER CAPACITOR 1 COIL ON PLUG (COP) 5 COIL ON PLUG (COP) 6 IGNITION TRANSFORMER CAPACITOR 2 COIL ON PLUG (COP) 7 COIL ON PLUG (COP) 8 COIL ON PLUG (COP) 9 (6.8L) DK BLU/LT GRN WIRE DK GRN WIRE ELECTRONIC FAN CLUTCH (6.0L) EXCEPT 6.0L EXCEPT 6.0L 6.0L FOG LAMP RELAY FROM FUSE 115 (DIAGRAM 2 OF 4) FUEL HEATER RELAY FUEL HEATER WASTE GATE SOLENOID FUSE 103 FUSE 107 FUSE 110 FUSE 116 FUSE 25 FUSE 26 FUSE 38 FUSE 43 FUSE 44 FUSE 45 FUSE 8 GRADE/ LOAD SWITCH GRN LT RED/ WIRE GRY/YEL WIRE IGNITION SWITCH INJECTOR DRIVER MODULE (IDM) INJECTOR DRIVER MODULE (IDM) POWER RELAY LOCK LOCK OFF LT GRN RED/ WIRE LT GRN WIRE LT GRN/VIO WIRE NCA WIRE OFF ORG DK BLU/ WIRE ORG/YEL WIRE OVERDRIVE CANCEL SWITCH PARKING LAMP TRAILER TOW RELAY PASSIVE ANTI-THEFT TRANSCEIVER MODULE PASSIVE ANTI-THEFT TRANSCEIVER PCM POWER RELAY RED WIRE RED YEL/ WIRE RED/BLK WIRE RED/LT GRN WIRE RED/YEL WIRE REVERSING LAMP TRAILER TOW RELAY REVERSING LAMPS RELAY (LATE PRODUCTION) RUN WIRE TAN/RED WIRE TO FUSE 27 (DIAGRAM 4 OF 4) TO FUSE 31 (DIAGRAM 2 OF 4) TO FUSE 48 (DIAGRAM 2 OF 4) VIO WIRE WHT WIRE WHT/YEL WIRE YEL RED/ WIRE YEL WIRE YEL/ WHT WIRE

2 10 13 DATA LINK CONNECTOR (DLC) (BEHIND LEFT SIDE OF DASH) 224 306 553 307 (A/T) (M/T) A/C SYSTEM BLK WIRE BLK/WHT WIRE BLK/YEL WIRE BRAKE WARNING BRN/ORG WIRE BUS (-) BUS (+) CENTRAL JUNCTION BOX (BEHIND LOWER LEFT SIDE OF DASH) DIGITAL TRANSMISSION RANGE (DTR) SENSOR (ON LEFT SIDE OF TRANSMISSION) DK BLU/ORG WIRE DK GRN WIRE DK GRN/LT GRN WIRE DK GRN/YEL WIRE EXCURSION FUSE 22 FUSE 23 GPCM GRY WIRE GRY/RED WIRE GRY/WHT WIRE HOT AT ALL TIMES HOT AT ALL TIMES CENTRAL JUNCTION BOX (BEHIND LOWER LEFT SIDE OF DASH) FUSE 116 HOT AT ALL TIMES FUSE 105 IDLE VALIDATION IGNITION SWITCH INJECTOR DRIVER MODULE POWER RELAY LOCK OFF LOW CURRENT SENS LT BLU/BLK WIRE LT BLU/YEL WIRE LT GRN WIRE LT GRN/RED WIRE LT GRN/WHT WIRE NCA WIRE NEAR BREAK- NOT USED CCS SOL CAM POS SENS ORG/BLK WIRE ORG/LT BLU WIRE ORG/LT GRN WIRE ORG/YEL WIRE OVERHEAD CONSOLE SYSTEM PCM POWER DIODE PCM POWER RELAY PICKUP CUSTOMER ACCESS PNK WIRE PNK/BLK WIRE PNK/LT BLU WIRE POWERTRAIN CONTROL MODULE (PCM) (ON LEFT SIDE OF FIREWALL) PWR GND RED WIRE RED/LT GRN WIRE RED/YEL WIRE RUN WIRE SPEED CTRL IND STARTING/CHARGING SYSTEM (W/ DUAL GENERATORS) TAN/LT BLU WIRE TAN/LT GRN WIRE TAN/ORG WIRE TAN/WHT WIRE TCIL GEN SCAN TOOL IN TCS (A/T) CPP (M/T) EBP SENS BRAKE PRESS SW TO DTR SENSOR (DIAGRAM 4 OF 4) TO FUEL PUMP RELAY (DIAGRAM 2 OF 4) TP SENS SPEED/TACH GND VIO WIRE VIO/LT BLU WIRE VIO/ORG WIRE WASTEGATE CONTROL SOLENOID (AT TOP REAR OF ENGINE COMPT) WATER IN FUEL SENSOR (AT TOP RIGHT SIDE OF ENGINE) WCS SOL DSL ELECT DRV WHT/BLK WIRE WHT/LT GRN WIRE WHT/RED WIRE WHT/YEL WIRE YEL/BLK WIRE YEL/WHT WIRE

2 10 13 DATA LINK CONNECTOR (DLC) (BEHIND CENTER OF DASH) 224 306 553 307 (A/T) (M/T) A/C SYSTEM BLK WIRE BLK/WHT WIRE BLK/YEL WIRE BRAKE WARNING BRN/ORG WIRE BUS (-) BUS (+) CENTRAL JUNCTION BOX (BEHIND LOWER LEFT SIDE OF DASH) DIESEL FUEL PUMP MOTOR (BELOW VEHICLE, NEAR FUEL TANK) DIGITAL TRANSMISSION RANGE (DTR) SENSOR (ON LEFT SIDE OF TRANSMISSION) DK BLU/ORG WIRE DK GRN WIRE DK GRN/LT GRN WIRE DK GRN/YEL WIRE EXCURSION FUSE 22 FUSE 23 GLOW PLUG MON GRY WIRE GRY/RED WIRE GRY/WHT WIRE HOT AT ALL TIMES HOT AT ALL TIMES CENTRAL JUNCTION BOX (BEHIND LOWER LEFT SIDE OF DASH) FUSE 116 HOT AT ALL TIMES FUSE 105 IDLE VALIDATION IGNITION SWITCH INERTIA FUEL SHUTOFF (IFS) SWITCH (BEHIND RIGHT SIDE OF DASH) INJECTOR DRIVER MODULE POWER RELAY LOCK OFF LOW CURRENT SENS LT BLU/BLK WIRE LT BLU/YEL WIRE LT GRN/RED WIRE LT GRN/WHT WIRE NCA WIRE NEAR BREAK- NOT USED CCS SOL CAM POS SENS ORG/BLK WIRE ORG/LT BLU WIRE ORG/LT GRN WIRE ORG/YEL WIRE OVERHEAD CONSOLE SYSTEM PCM POWER DIODE PCM POWER RELAY PICKUP 76 924 795 CUSTOMER ACCESS PNK WIRE PNK/BLK WIRE PNK/LT BLU WIRE POWERTRAIN CONTROL MODULE (PCM) (ON LEFT SIDE OF FIREWALL) PWR GND RED WIRE RED/LT GRN WIRE RED/YEL WIRE RUN WIRE SPEED CTRL IND STARTING/CHARGING SYSTEM (W/ DUAL GENERATORS) TAN/LT BLU WIRE TAN/LT GRN WIRE TAN/ORG WIRE TAN/WHT WIRE TCIL GEN SCAN TOOL IN TCS (A/T) CPP (M/T) EBP SENS BRAKE PRESS SW TO DTR SENSOR (DIAGRAM 4 OF 4) TO FUEL PUMP RELAY (DIAGRAM 2 OF 4) TP SENS SPEED/TACH GND VIO WIRE VIO/LT BLU WIRE VIO/ORG WIRE WASTEGATE CONTROL SOLENOID (AT TOP REAR OF ENGINE COMPT) WATER IN FUEL SENSOR (AT TOP RIGHT SIDE OF ENGINE) WCS SOL DSL ELECT DRV WHT/BLK WIRE WHT/LT GRN WIRE WHT/RED WIRE WHT/YEL WIRE YEL/BLK WIRE YEL/WHT WIRE