Dodge Cab & Chassis R3500 (1996-2006) Wiring diagram engine performance 5.9ls

29 30 31 PNK WIRE 5.2L, 5.9L ONLY AUTOMATIC SHUTDOWN RELAY BLK WIRE BLK/GRY WIRE BLK/LT BLU WIRE BLK/RED WIRE BLK/TAN WIRE BLK/WHT WIRE BRN WIRE BRN/DK BLU WIRE BRN/WHT WIRE CAM POS SNS IDLE AIR 1 IDLE AIR 4 CONTROLLER ANTI-LOCK BRAKE DISTRIBUTOR DK BLU WIRE DK BLU/BLK WIRE DK BLU/YEL WIRE DK GRN WIRE DK GRN/BLK WIRE DK GRN/ORG WIRE DK GRN/RED WIRE DK GRN/WHT WIRE FUEL INJECTORS FUEL PUMP RELAY FUSE FUSE 3 FUSE 6 FUSED B(+) TPS SENS IN GEN FIELD DRV TCC DRVR INJ 6 DRIVER INJ 8 DRIVER GROUND GROUND GRY WIRE GRY/BLK WIRE GRY/LT BLU WIRE GRY/ORG WIRE GRY/RED WIRE HOT AT ALL TIMES HOT IN RUN OR START IAT SENS IN ECT SENS IN IDLE AIR 2 IDLE AIR 3 IGN (POWER) INJ 1 DRIVER INJ 3 DRIVER INJ 5 DRIVER INJ 2 DRIVER INJ 4 DRIVER JUNCTION BLOCK (RIGHT END OF DASH) FUSE 9 LT BLU WIRE LT BLU/BRN WIRE LT GRN WIRE LT GRN/BLK WIRE LT GRN/RED WIRE LT GRN/WHT WIRE MAP SENS IN NCA WIRE OIL PRESS SIG ORG/ WIRE ORG/BLK WIRE ORG/DK BLU WIRE OUTPUT SENS OVERDRV SOL PARK/NEUTRAL POSITION SWITCH (ON LEFT SIDE OF TRANSMISSION) PNK WIRE POWERTRAIN CONTROL MODULE (IN ENG COMPT, ON RIGHT SIDE OF FIREWALL) PRK/NEUTRAL COIL DRIVER CRNK POS SNS RED WIRE RED/WHT WIRE SENSOR GRD STARTING/ CHARGING SYSTEM TAN WIRE TAN/BLK WIRE TAN/WHT (OR ORG/BLK) WIRE TAN/YEL WIRE TRANSMISSION OUPUT SHAFT SPEED SENSOR (ON LEFT SIDE OF TRANSMISSION) VAR FRCE SOL VIO WIRE VIO/BLK WIRE VIO/TAN WIRE VIO/WHT WIRE VSS IN OUTPUT SENS GOV PRESS SIG TRANS RELAY WHT/DK BLU WIRE WHT/ORG WIRE YEL WIRE YEL/BLK WIRE YEL/WHT WIRE

32 33 34 PNK WIRE 5.2L, 5.9L ONLY AUTOMATIC SHUTDOWN RELAY BLK/GRY WIRE BLK/LT BLU WIRE BLK/RED WIRE BLK/TAN WIRE BLK/WHT WIRE BRN WIRE BRN/DK BLU WIRE BRN/WHT WIRE CALIF CAM POS SNS IDLE AIR 1 IDLE AIR 4 CONTROLLER ANTI-LOCK BRAKE DISTRIBUTOR DK BLU/BLK WIRE DK BLU/YEL WIRE DK GRN WIRE DK GRN/BLK WIRE DK GRN/ORG WIRE DK GRN/RED WIRE FUEL INJECTORS FUEL PUMP RELAY FUSED B(+) TPS SENS IN GEN FIELD DRV TCC DRVR INJ 6 DRIVER INJ 8 DRIVER GROUND GROUND GRY WIRE GRY/BLK WIRE GRY/LT BLU WIRE GRY/ORG WIRE GRY/RED WIRE HOT IN RUN OR START IAT SENS IN ECT SENS IN IDLE AIR 2 IDLE AIR 3 IGN (POWER) INJ 1 DRIVER INJ 3 DRIVER INJ 5 DRIVER INJ 2 DRIVER INJ 4 DRIVER JUNCTION BLOCK (ON LEFT ENG OF DASH) FUSE 9 LT BLU/BRN WIRE LT GRN/BLK WIRE LT GRN/RED WIRE LT GRN/WHT WIRE MAP SENS IN NCA WIRE OIL PRESS SIG ORG/ WIRE ORG/BLK WIRE ORG/DK BLU WIRE ORG/TAN WIRE OUTPUT SENS OUTPUT SPEED SENSOR (ON LEFT SIDE OF TRANSMISSION) OVERDRV SOL PARK/NEUTRAL POSITION SWITCH (ON LEFT SIDE OF TRANSMISSION) PNK WIRE POWER TAKE OFF SWITCH (5.2L/5.9L) POWERTRAIN CONTROL MODULE (IN ENG COMPT, ON RIGHT SIDE OF FIREWALL) PRK/NEUTRAL COIL DRIVER CRNK POS SNS PTO SW SENS RED/LT BLU WIRE RED/WHT WIRE SENSOR GRD STARTING/ CHARGING SYSTEM TAN WIRE TAN/BLK WIRE TAN/WHT (OR BLK/DK GRN) WIRE TAN/WHT WIRE TAN/YEL WIRE VAR FRCE SOL VIO WIRE VIO/BLK WIRE VIO/TAN WIRE VIO/WHT WIRE VSS IN OUTPUT SENS GOV PRESS SIG TRANS RELAY WHT/DK BLU WIRE WHT/ORG WIRE YEL/BLK WIRE YEL/WHT WIRE

1/1 (LEFT BANK UP) (5.9L H/D) (IN LEFT EXHAUST MANIFOLD DOWNPIPE) 1/1 (UPSTREAM) (3.9L, 5.2L) (AT INLET OF CATALYTIC CONVERTER) 29 30 31 PNK WIRE BATTERY TEMPER- ATURE SENSOR (BELOW BATTERY TRAY) BLK WIRE BLK/LT BLU WIRE BLK/RED WIRE BLK/WHT WIRE BRN WIRE BRN/WHT WIRE CAMSHAFT POSITION SENSOR (IN DISTRIBUTOR) CRANKSHAFT POSITION SENSOR (RIGHT REAR OF ENG BLOCK) DK BLU/WHT WIRE DK BLU/YEL WIRE DK GRN/BLK WIRE DK GRN/ORG WIRE DK GRN/RED WIRE DK GRN/WHT WIRE DUTY CYCLE EVAP/ PURGE SOLENOID (ON BRACKET, MOUNTED ON RIGHT INNER FENDER) ENGINE COOLANT TEMPERATURE SENSOR (AT FRONT OF INTAKE MANIFOLD) FUEL INJ + FUEL PUMP MODULE (TOP OF FUEL TANK) GROUND GRY/BLK WIRE GRY/ORG WIRE GRY/RED WIRE HEATED OXYGEN SENSOR HEATED OXYGEN SENSOR 1/2 (PRE- CATALYST) (5.9L M/D) IAC MTR 1 IAC MTR 2 IAC MTR 3 IAC MTR 4 LT GRN/RED WIRE LT GRN/WHT WIRE MANIFOLD ABSOLUTE PRESSURE SENSOR (ON THROTTLE BODY) NCA WIRE ORG/ WIRE ORG/BLK WIRE ORG/DK BLU WIRE PNK 1 2 WIRE PNK/WHT WIRE PNK/YEL WIRE RLY OUT (B+) FUEL PUMP SENSOR RETURN SENSOR SIG TAN/BLK WIRE TAN/WHT (OR ORG/BLK) WIRE TAN/WHT WIRE TAN/YEL WIRE VIO WIRE VIO/BLK WIRE VIO/WHT WIRE YEL/BLK WIRE

BLK/LT BLU WIRE BLK/RED WIRE BRN WIRE BRN/WHT WIRE CALIF CRANKSHAFT POSITION SENSOR (RIGHT REAR OF ENG BLOCK) DK BLU/YEL WIRE DK GRN/BLK WIRE DK GRN/ORG WIRE DK GRN/PNK WIRE DK GRN/RED WIRE DK GRN/WHT WIRE DK GRN/YEL WIRE ENGINE COOLANT TEMPERATURE SENSOR (IN WATER JACKET AT FRONT OF INTAKE MANIFOLD) ENGINE OIL PRESSURE SENSOR (NEAR DISTRIBUTOR) EXCEPT CALIF CALIF FUSE FUSE 3 FUSE 6 GRY/BLK WIRE GRY/ORG WIRE GRY/RED WIRE HOT AT ALL TIMES IAC MTR 1 IAC MTR 2 IAC MTR 3 IAC MTR 4 IDLE AIR CONTROL MOTOR (ON THROTTLE BODY) LT GRN/RED WIRE LT GRN/WHT WIRE MANIFOLD ABSOLUTE PRESSURE SENSOR (ON THROTTLE BODY) ORG/ WIRE ORG/BLK WIRE ORG/DK BLU WIRE ORG/TAN WIRE OXYGEN SENSOR DOWNSTREAM RELAY PNK WIRE RED/LT BLU WIRE RED/WHT WIRE TAN/BLK WIRE TAN/WHT (OR BLK/DK GRN) WIRE TAN/YEL WIRE VIO WIRE VIO/BLK WIRE VIO/WHT WIRE YEL/BLK WIRE

1 2 3 4 5 6 7 8 TRANS RLY OUT AIR CONDI- TIONING SYSTEM AUTO SHT RLY CRUISE VAC SOL CRUISE VNT SOL BLK/LT BLU WIRE BLK/LT GRN WIRE BLK/RED WIRE BRN WIRE BRN/WHT WIRE CCD(-) CRUISE CONTROL SYSTEM CRUISE SW IN DATA LINK CONNECTOR (LEFT BOTTOM OF DASH) DK BLU WIRE DK BLU/ORG WIRE DK BLU/WHT WIRE DK BLU/YEL WIRE DK GRN WIRE DK GRN/ORG WIRE FUEL PMP RLY EVAP SOL DRVR FUSE 11 FUSE I GENERATOR HOT AT ALL TIMES HOT IN RUN OR START INSTRUMENT CLUSTER INTAKE AIR TEMPERATURE SENSOR (IN RIGHT FRONT SIDE OF INTAKE MANIFOLD) JOINT CONNECTOR 1 (IN PDC) JOINT CONNECTOR 11 9 2 14 6 5 JUNCTION BLOCK (RIGHT END OF DASH) LEAK DETECTION PUMP (RIGHT FRONT OF INNER FENDER) LT GRN/RED WIRE LT GRN/WHT WIRE NCA WIRE ORG/ WIRE ORG/BLK WIRE ORG/DK BLU WIRE ORG/WHT WIRE OVERDRIVE SWITCH PNK 1 2 WIRE PNK WIRE PNK/DK BLU WIRE PNK/WHT WIRE PNK/YEL WIRE POWER DISTRIBUTION CENTER (IN ENG COMPT, ON LEFT INNER FENDER PANEL) POWERTRAIN CONTROL MODULE (IN ENG COMPT, ON RIGHT SIDE OF FIREWALL) RED WIRE RED/LT GRN WIRE SENSOR GRD GOV PRESS SIG VAR FORCE SOL OVERDRV SOL TCC SOL CTRL TRANS TEMP SNS STOP LAMP SWITCH (ON BRAKE PEDAL BRACKET) TAN/RED WIRE THROTTLE POSITION SENSOR (ON THROTTLE BODY) TRANS- MISSION RELAY TRANSMISSION SOLENOID ASSEMBLY (ON LEFT SIDE OF TRANSMISSION) VIO WIRE VIO/BRN WIRE VIO/WHT WIRE WHT/BLK WIRE WHT/DK GRN WIRE WHT/PNK WIRE YEL/RED WIRE

1/1 (LEFT BANK UP) (5.9L H/D, 5.2L/5.9L CALIF) 1/1 (UPSTREAM) (3.9L, 5.2L, 5.9L) 1/2 (LEFT BANK DN) (5.2L/5.9L CALIF) BLK WIRE BLK/LT BLU WIRE BLK/RED WIRE BLK/WHT WIRE BRN WIRE BRN/VIO WIRE BRN/WHT WIRE CALIF CALIF: ON RIGHT EXHAUST DOWNPIPE, BEFORE MINI- CATALYTIC CONVERTER) CAMSHAFT POSITION SENSOR (IN DISTRIBUTOR) DK BLU/WHT WIRE DK BLU/YEL WIRE DK GRN WIRE DK GRN/BLK WIRE DK GRN/ORG WIRE DK GRN/PNK WIRE DK GRN/WHT WIRE DK GRN/YEL WIRE EXCEPT CALIF FUEL PUMP MODULE (TOP OF FUEL TANK) FUEL PUMP RLY OUT (B+) GOV PRESS SIG GROUND HEATED OXYGEN SENSOR HEATED OXYGEN SENSOR 1/2 (DOWNSTREAM) (3.9L, 5.2L, 5.9L) HEATED OXYGEN SENSOR 2/2 (RIGHT BANK DOWN) (5.2L/5.9L CALIF) INTAKE AIR TEMPERATURE SENSOR (IN RIGHT FRONT SIDE OF INTAKE MANIFOLD) LT GRN/RED WIRE LT GRN/WHT WIRE NCA WIRE ORG/ WIRE ORG/BLK WIRE ORG/DK BLU WIRE ORG/TAN WIRE OTHERS OVERDRV SOL PNK 6 7 WIRE PNK WIRE RED WIRE SENSOR GRD SENSOR RETURN SENSOR SIG TAN/WHT (OR BLK/DK GRN) WIRE TAN/WHT WIRE TAN/YEL WIRE TCC SOL. CTRL THROTTLE POSITION SENSOR (ON THROTTLE BODY) TRANS RLY OUT TRANS TEMP SNS TRANSMISSION SOLENOID ASSEMBLY (AT LEFT SIDE OF TRANSMISSION) VAR FORCE SOL VIO WIRE VIO/WHT WIRE WHT WIRE

AIR CONDI- TIONING SYSTEM AUTO SHT RLY CRUISE VAC SOL CRUISE VNT SOL BATTERY TEMPER- ATURE SENSOR (BELOW BATTERY TRAY) BLK/LT BLU WIRE BLK/LT GRN WIRE BRN WIRE BRN/VIO WIRE BRN/WHT WIRE CCD(-) CONNECTOR CRUISE CONTROL SYSTEM CRUISE SW IN DATA LINK CONNECTOR (LEFT BOTTOM OF DASH) DK BLU WIRE DK BLU/ORG WIRE DK BLU/WHT WIRE DK BLU/YEL WIRE DK GRN WIRE DK GRN/ORG WIRE DK GRN/PNK WIRE EVAP PURGE SOLENOID (ON BRACKET, MOUNTED ON RIGHT INNER FENDER) FUEL PMP RLY EVAP SOL DRVR FUSE I GENERATOR HOT AT ALL TIMES HOT IN RUN OR START JUNCTION BLOCK (ON LEFT END OF DASH) FUSE 11 INSTRUMENT CLUSTER JOINT JOINT CONNECTOR 11 9 2 14 6 5 JOINT CONNECTOR NO 1 (IN PDC) LEAK DETECTION PUMP (ON RIGHT FRONT INNER FENDER) LT GRN/RED WIRE LT GRN/WHT WIRE ORG/ WIRE ORG/WHT WIRE OVERDRIVE SWITCH PNK 6 7 WIRE PNK WIRE PNK/DK BLU WIRE PNK/WHT WIRE PNK/YEL WIRE POWERTRAIN CONTROL MODULE (IN ENG COMPT, ON RIGHT SIDE OF FIREWALL) RED WIRE RED/LT GRN WIRE STOPLIGHT SWITCH (ON BRAKE PEDAL BRACKET) TAN/RED WIRE TRANSMISSION RELAY VIO/BRN WIRE WHT/BLK WIRE WHT/DK GRN WIRE WHT/PNK WIRE YEL WIRE YEL/RED WIRE