Wiring diagram engine performance 5.9l 12-valve diesels for Dodge Cab & Chassis R3500 (1996-2006)

18 19 20 PNK WIRE AUTOMATIC SHUTDOWN RELAY BATTERY BLK WIRE BLK/LT BLU WIRE BLK/RED WIRE BLK/TAN WIRE BLK/WHT WIRE BRN WIRE CONTROLLER ANTI-LOCK BRAKE DK BLU/BLK WIRE DK BLU/YEL WIRE DK GRN WIRE DK GRN/ORG WIRE DK GRN/RED WIRE EGR EGR SOLENOID (ON TOP FRONT OF CYLINDER HEAD) FUEL SHUT-DOWN SOLENOID (ON SIDE OF INJECTOR PUMP, ON BRACKET) FUSE 3 FUSE 6 FUSED B(+) TPS SENS IN GEN FIELD DRV TCC DRVR GROUND GROUND GRY/BLK WIRE GRY/ORG WIRE GRY/YEL WIRE HOT AT ALL TIMES IAT SENS IN ECT SENS IN IGN (POWER) INTAKE AIR HEATER INTAKE AIR HEATER RELAY 1 (ON LEFT INNER FENDER, BELOW LEFT BATTERY) INTAKE AIR HEATER RELAY 2 (ON LEFT INNER FENDER, BELOW LEFT BATTERY) LT GRN/BLK WIRE LT GRN/WHT WIRE OIL PRESS SIG ORG/ WIRE ORG/BLK WIRE ORG/DK BLU WIRE OUTPUT SENS PARK/NEUTRAL POSITION SWITCH (ON LEFT SIDE OF TRANSMISSION) PNK WIRE POWERTRAIN CONTROL MODULE (IN ENG COMPT, ON RIGHT SIDE OF FIREWALL) RED/LT BLU WIRE RED/VIO WIRE RED/WHT WIRE SENSOR GRD STARTING/ CHARGING SYSTEM TAN/BLK WIRE TRANSMISSION OUPUT SHAFT SPEED SENSOR (ON LEFT SIDE OF TRANSMISSION) VAR FRCE SOL VIO WIRE VIO/WHT WIRE VSS IN OUTPUT SENS GOV PRESS SIG TRANS RELAY WAIT TO START OVERDRV SOL WATER IN FUEL WHT/ORG WIRE YEL/BLK WIRE

18 19 20 PNK WIRE BATTERY TEMPER- ATURE SENSOR (BELOW BATTERY TRAY) BLK WIRE BLK/LT BLU WIRE BLK/RED WIRE BLK/TAN WIRE BRN WIRE DK BLU/WHT WIRE DK BLU/YEL WIRE DK GRN/ORG WIRE DK GRN/RED WIRE ENGINE COOLANT TEMPERATURE SENSOR (ON LEFT SIDE OF CYLINDER HEAD, AT REAR END) ENGINE SPEED SENSOR (ON FRONT OF ENG, IN TIMING CHAIN CASE/COVER) ENGINE STARTER MOTOR RELAY (HOT IN START) FUEL HEATER (ABOVE ENGINE STARTER MOTOR) FUEL HEATER RELAY (ON POWER DISTRIBUTION CENTER) FUEL SHUT DOWN RELAY (ON FIREWALL, NEAR MASTER CYLINDER) FUSE 7 FUSE 9 GRY/BLK WIRE GRY/ORG WIRE HOT AT ALL TIMES HOT IN RUN OR START HOT IN RUN OR START JUNCTION BLOCK (RIGHT END OF DASH) FUSE 11 JOINT CONNECTOR 1 (IN PDC) JUNCTION BLOCK (RIGHT END OF DASH) FUSE 9 LT GRN/BLK WIRE LT GRN/WHT WIRE ORG/ WIRE ORG/BLK WIRE ORG/DK BLU WIRE PNK 4 5 6 WIRE PNK/YEL WIRE RED/BLK WIRE RED/TAN WIRE RED/VIO WIRE RED/YEL WIRE TAN WIRE TAN/BLK WIRE VIO WIRE VIO/WHT WIRE WATER IN-FUEL SENSOR (AT BOTTOM OF FUEL FILTER, IN DRAIN VALVE)

1 2 3 4 5 6 7 8 TRANS RLY OUT A/C REQUEST A/C SELECT IN BRAKE SW IN GEN FIELD OUT A/T AIR CONDI- TIONING SYSTEM AUTO SHT RLY CRUISE VAC SOL CRUISE VNT SOL OVERDRV IND BATT TEMP SENS BLK/LT BLU WIRE BLK/LT GRN WIRE BLK/RED WIRE BRN WIRE CCD(-) CRUISE CONTROL SYSTEM CRUISE FEED ASD RELAY SENS TRANS OVERDRV CRUISE SW IN DATA LINK CONNECTOR (LEFT BOTTOM OF DASH) DK BLU/ORG WIRE DK BLU/WHT WIRE DK BLU/YEL WIRE DK GRN/ORG WIRE FUSE 17 FUSE M GENERATOR HOT AT ALL TIMES HOT AT ALL TIMES JUNCTION BLOCK (RIGHT END OF DASH) FUSE 14 HOT IN RUN OR START IND INSTRUMENT CLUSTER JOINT CONNECTOR 1 (IN PDC) JOINT CONNECTOR NO 6 (TOP OF STEERING COLUMN, BEHIND INSTRUMENT PANEL) 2 3 LT GRN WIRE LT GRN/ORG WIRE LT GRN/RED WIRE LT GRN/WHT WIRE M/T ORG/ WIRE ORG/BLK WIRE ORG/DK BLU WIRE ORG/WHT WIRE OVERDRIVE OFF IND OVERDRIVE SWITCH PNK 4 5 6 WIRE PNK WIRE PNK/DK BLU WIRE PNK/WHT WIRE PNK/YEL WIRE POWER DISTRIBUTION CENTER (IN ENG COMPT, ON LEFT INNER FENDER PANEL) POWERTRAIN CONTROL MODULE (IN ENG COMPT, ON RIGHT SIDE OF FIREWALL) RED WIRE RED/LT GRN WIRE SCI TRANSMIT CCD BUS (-) SCI RECEIVE CCD BUS (+) SENSOR GRD GOV PRESS SIG VAR FORCE SOL OVERDRV SOL TCC SOL CTRL TRANS TEMP SNS STOP LAMP SWITCH (ON BRAKE PEDAL BRACKET) TAN/RED WIRE THROTTLE POSITION SENSOR (ON TOP OF INJECTOR PUMP) TRANS- MISSION RELAY TRANSMISSION SOLENOID ASSEMBLY (ON LEFT SIDE OF TRANSMISSION) VIO WIRE VIO/BRN WIRE VIO/WHT WIRE WAIT TO WHT/BLK WIRE WHT/DK BLU WIRE WHT/PNK WIRE WHT/VIO WIRE YEL WIRE YEL/RED WIRE