Manual sections
Wiring diagrams- Battery
- Body
- Bodywork
- Braking
- Comfort
- Comfort and convenience
- Dashboard
- Driver information
- Electrical harnesses
- Engine
- Front anti -roll bar
- Front axle
- Front doors
- Front seats
- Front section
- Front shock absorbers
- Gearbox assembly
- General points
- General points about the vehicle
- Instrument panel
- Instruments and controls
- Lighting - signalling
- Mechanical
- Panel on dashboard
- Power unit
- Pre-heating
- Protections and doors
- Re-assembling
- Rear axle
- Rear doors
- Rear section
- Rear shock absorbers
- Rear springs
- Roof panel
- Side structure
- Steering
- Suspension
- Transmission
- Washing and wiping
Repair manual
Engine Citroen Xsara I
Step-by-step instructions on "Engine" for Citroen Xsara I (1997–2000). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
Engine block
- Data: cylinder housings of aluminium alloy
- Data: cast iron cylinder block
- Data: cylinder block (DW8)
- Data: cylinder block (XUD9, XUD9TE)
- Data: cylinder block (DW10TD)
- Data: dynamic seals (TU5JP, TU3JP)
- Data: aluminium cylinder block (TU3JP, TU5JP)
- Data: cast cylinder block (TU3JP, TU5JP)
- Modification: cylinder block (engine TUD5) (1.5 D)
Crankshaft
- Data: reciprocating gear
- Data: conrods
- Data: liners - pistons - piston rings
- Data: reciprocating gear — variant 2
- Data: conrods — variant 2
- Data: pistons - piston rings
- Data: conrods (DW8)
- Data: crankshaft (DW8)
- Data: pistons - piston rings - the piston shaft (DW8)
- Data: crankshaft (XUD9, XUD9TE)
- Data: conrods (XUD9, XUD9TE)
- Data: pistons - piston rings - little ends (XUD9, XUD9TE)
- Data: conrods (DW10TD)
- Data: pistons-gudgeon pins-rings (DW10TD)
- Data: crankshaft - crankshaft bearing shells (DW10TD)
- Data: conrods (TU5JP, TU3JP)
- Data: pistons - piston rings (TU3JP, TU5JP)
- Data: crankshaft - crankshaft half shells (TU3JP, TU5JP)
- Check: liner protrusion (aluminium block) (TU5JP, TU3JP)
- Removing - refitting: ancillary drive belt (without air conditioning and with power steering) (TU5JP)
- Removing - refitting: ancillary drive belt (with air conditioning and without power steering) (TU5JP)
- Removing - refitting: ancillary drive belt (with air conditioning and with power steering) (TU5JP)
- Removing - refitting: ancillary drive belt (without power steering and without air conditioning) (TU5JP)
- Dismantling - re-assembly: pistons/con.rods
- Check: liner protrusion
- Matching: bearing shells
- Dismantling - re-assembly: pistons/con.rods — variant 2
- Matching: bearing shells — variant 2
- Dismantling - re-assembly: conrods - pistons (TU5JP, TU3JP)
- Matching: crankshaft bearing shells (TU3JP, TU5JP)
- Dismantling - re-assembly: dynamic seals - tu engine - 8 valves (TU3JP, TU5JP)
- Modification: tightening torques (1.5 D)
- Modification: tightening of the accessories pulley screw (DW10TD)
Cylinder head
- Data: identification of the cylinder head
- Data: valves
- Data: valve springs
- Data: valve guides
- Data: valve seats
- Data: cylinder head gasket
- Data: identification of the cylinder head — variant 2
- Data: valves — variant 2
- Data: valve springs — variant 2
- Data: valve guides — variant 2
- Data: valve seats — variant 2
- Data: cylinder head gasket — variant 2
- Data: cylinder head (DW8)
- Data: swirl chambers (DW8)
- Data: valves and valve springs (DW8)
- Data: valve seats and guides (DW8)
- Data: cylinder head gasket (DW8)
- Data: cylinder head bolts - cylinder head tightening (DW8)
- Data: cylinder head (XUD9, XUD9TE)
- Data: swirl chambers (XUD9, XUD9TE)
- Data: valves and valve springs (XUD9, XUD9TE)
- Data: valve seats and guides (XUD9, XUD9TE)
- Data: cylinder head gaskets (XUD9, XUD9TE)
- Data: cylinder head bolts - cylinder head tightening (XUD9, XUD9TE)
- Data: valves and valve springs (DW10TD)
- Data: valve seats and guides (DW10TD)
- Data: cylinder head gasket (DW10TD)
- Data: cylinder head (DW10TD)
- Data: cylinder head bolts - cylinder head tightening (DW10TD)
- Data: valves and valve springs (TU5JP, TU3JP)
- Data: valve seats and guides (TU3JP, TU5JP)
- Data: cylinder head (TU3JP, TU5JP)
- Stripping - re-assembling: cylinder head
- Stripping - re-assembling: cylinder head — variant 2
- Stripping-assembling: cylinder head (DW8)
- Stripping - re-assembling: cylinder head (XUD9, XUD9TE)
- Stripping-assembling: cylinder head (DW10TD)
- Stripping-assembling: cylinder head (TU5JP, TU3JP)
- Stripping - re-assembling: engine (TU3JP, TU5JP)
- Removing - refitting: cylinder head (on vehicle) (XUD9, XUD9TE)
- Removing - refitting: cylinder head on the vehicle (XU7JP4)
- Removing - refitting: cylinder head on the vehicle (TU5JP, TU3JP)
- Removing - refitting: cylinder head on the vehicle (XU7JP, XU7JB)
- Removing - refitting: cylinder head (on vehicle) (1.5 D)
- Removing - refitting: cylinder head on the vehicle (XU10J4RS)
- Removing - refitting: cylinder head (on vehicle) (DW8)
- Removing - refitting: cylinder head (DW10TD)
- Modification: cylinder head gasket (XUD9, XUD9BSD, 1.8 D, XUD9SD, XUD9TE)
- Modification: engines TU petrol all types (TU5JP, TU3JP)
- Modification: cylinder head cover (TU3JP, TU5JP)
- Checks and adjustments: valve clearances when cold (1.5 D)
- Presentation: tool 4533-T (TU5JP, 1.5 D)
Timing gear
- Data: camshafts
- Data: camshafts — variant 2
- Data: camshaft (DW8)
- Data: timing gear (DW8)
- Data: camshafts (XUD9, XUD9TE)
- Data: timing gear (XUD9, XUD9TE)
- Data: camshaft (DW10TD)
- Data: camshafts (TU5JP, TU3JP)
- Data: valve rockers (TU5JP, TU3JP)
- Removing - refitting: camshaft bearing seal (timing side) (XUD9, XUD9TE)
- Removing - refitting: camshaft (XUD9, XUD9TE)
- Removing - refitting: camshafts (XU7JP4)
- Removing - refitting: camshaft seal (TU5JP, TU3JP)
- Removing - refitting: camshaft (TU5JP, TU3JP)
- Removing - refitting: camshaft seal (XU7JP, XU7JB)
- Removing - refitting: camshafts (XU7JP, XU7JB)
- Removing - refitting: camshaft seal (1.5 D)
- Removing - refitting: camshaft (1.5 D)
- Removing - refitting: camshafts (XU10J4RS)
- Removing - refitting: camshaft seal (DW8)
- Removing - refitting: camshaft (DW8)
- Removing - refitting: camshaft seal (DW10TD)
- Removing - refitting: camshaft (DW10TD)
- Check: setting the valve timing (XUD9, XUD9TE)
- Check: setting the valve timing (XU7JP4)
- Check: setting the valve timing (TU5JP, TU3JP)
- Check: setting the valve timing (XU7JP, XU7JB)
- Check: setting the valve timing (1.5 D)
- Check: setting the valve timing (XU10J4RS)
- Check: setting the valve timing (DW8)
- Check: setting the valve timing (DW10TD)
- Removing - refitting: timing belt (XUD9, XUD9TE)
- Removing - refitting: timing belt (XU7JP4)
- Removing - refitting: timing belt (TU3JP, TU5JP)
- Removing - refitting: timing belt (XU7JP, XU7JB)
- Removing - refitting: timing belt (1.5 D)
- Removing - refitting: timing belt (XU10J4RS)
- Removing - refitting: timing belt (DW8)
- Removing - refitting: timing belt (DW10TD)
- Modification: removal of the crankshaft pulley bolt (DW10TD)
- Modification: timing belt tensioner roller (XU7JP4)
Lubrication
- Engine oil capacities: (1999 Model Year)
- Engine oil capacities: 2000 model year
- Summary: engine oil filter cartridges (05.1999–12.2001)
- Summary: engine oil filter cartridges (05.2000–12.2001)
- Engine oil capacities: 2001 model year
- Summary: engine oil filter cartridges (year 2002)
- Summary: engine oil filter cartridges (year 2003)
- Check: oil pressure (XUD9, XUD9TE)
- Check: oil pressure (XU7JP4)
- Check: oil pressure (TU3JP, TU5JP)
- Check: oil pressure (XU7JP, XU7JB)
- Check: oil pressure (1.5 D)
- Check: oil pressure (XU10J4RS)
- Check: oil pressure (DW8)
- Check: oil pressure (DW10TD)
- Modification: dipstick - dipstick guide tube (TU3JP)
- Modification: lubrication system (XU7JP4, XU7JB)
- Modification: lubrication system (XUD9BSD)
- Modification: oil filter (TU3JP, TU5JP)
- Modification: oil sump fixing
- Maintenance: TOTAL recommended lubricants
- Maintenance: recommended ingredients, year 2006
Cooling system
- Data: cooling system (XU7JP4)
- Data: cooling system (XUD9, XUD9TE)
- Data: cooling system (TU5JP, TU3JP)
- Data: cooling circuits (XU7JP, XU7JB)
- Data: cooling system (1.5 D)
- Data: cooling system (XU10J4RS)
- Data: cooling system (DW8)
- Data: cooling system (DW10TD)
- Drain and refill - refilling - bleeding: cooling system
- Draining - filling - bleeding: cooling system (XU7JP, XU7JB)
Air and fuel supply
- Removing - refitting: fuel tank filler pipe (XUD9, XUD9TE)
- Removing - refitting: fuel tank (XUD9, XUD9TE)
- Removing - refitting: fuel pump and gauge assembly (XUD9, XUD9TE)
- Removing - refitting: fuel tank filler pipe
- Removing - refitting: fuel tank
- Removing - refitting: fuel tank filler pipe — variant 2
- Removing - refitting: fuel tank — variant 2
- Removing - refitting: fuel tank filler pipe — variant 3
- Removing - refitting: fuel tank — variant 3
- Removing - refitting: fuel tank filler pipe (1.5 D)
- Removing - refitting: fuel tank (1.5 D)
- Removing - refitting: LPG tank (XU7JP4)
- Removing - refitting: mechanical component of the LPG gauge (XU7JP4)
- Removing - refitting: mechanical component of the safety electrovalve (XU7JP4)
- Removing - refitting: filling valve - safety valve (XU7JP4)
- Removing - refitting: outlet union - safety valve (XU7JP4)
- Removing - refitting: fuel tank (DW8)
- Removing - refitting: fuel pump and gauge assembly (DW8)
- Removing - refitting: fuel filter (DW10TD)
- Removing - refitting: fuel pump and gauge assembly (DW10TD)
- Removing - refitting: LPG gauge valve - safety solenoid valve (XU7JP4, TU3JP)
- Removing - refitting: cylindrical LPG tank (XU7JP4, TU3JP)
- Modification: cylindrical LPG tank (XU7JP4)
- Modification: cylindrical LPG tank
Turbocharging
Exhaust
- Data: exhaust (XU7JP, XU7JB)
- Data: exhaust (XU7JP4)
- Data: exhaust (XUD9, XUD9TE)
- Data: exhaust (TU3JP, TU5JP)
- Data: exhaust (engine version XU10J4RS) (XU10J4RS)
- Data: exhaust system (1.5 D)
- Data: exhaust system (DW8)
- Data: exhaust system (DW10TD)
- Removing - refitting: exhaust manifold (XU7JP4)
- Removing - refitting: exhaust manifold (XU10J4RS)
- Modification: exhaust manifold mounting (TU3JP)
Emission control
- Check: exhaust gas recirculation circuit (DW10TD)
- Removing - refitting: exhaust gas recycling valve (EGR) (DW10TD)
- Removing - refitting: exhaust gas recycling valve (XUD9, XUD9TE)
- Removing - refitting: exhaust gas recycling valve (1.5 D)
- Removing - refitting: EGR valve (XUD9BSD)
- Modification: oxygen sensor
- Diagnostic: oxygen sensor