Chevrolet Silverado 3500 (2002-2006) starting/charging system Wiring diagrams

5 VOLT REF 5.3L FLEX FUEL BLK WIRE BLK/WHT WIRE BLU WIRE BRN WIRE BRN/WHT WIRE CLASS 2 DATA COMPUTER DATA LINES DIESEL DIESEL GAS DK BLU WIRE DK DK DK GRN WIRE DK GRN/WHT WIRE DK PPL ENG SPEED SIG ENGINE CONTROLS SYSTEM ENGINE OIL LEVEL SWITCH (ON OIL PAN) ENGINE OIL PRESSURE SENSOR (REAR OF ENGINE) EXC LUXURY LUXURY EXCEPT 5.3L FLEX FUEL FUEL LEV SENS FUEL LEVEL SENSOR (PRIMARY) (INSIDE FUEL TANK) FUEL LEVEL SENSOR (SECONDARY) (INSIDE FUEL TANK) GAS GRN WIRE GRY WIRE I/P RELAY BLOCK INFLATABLE RESTRAINT STEERING WHEEL MODULE COIL LOW REF LOWER LEFT STEERING WHEEL CONTROL SWITCH ASSEMBLY LOWER RIGHT STEERING WHEEL CONTROL SWITCH ASSEMBLY MIL CTRL NCA WIRE OIL LEV SW SIG OIL PRES SIG ORG/ WIRE PERSONAL- IZATION POWERTRAIN CONTROL MODULE (PCM) (GAS) (ON LEFT FRONT OF ENGINE COMPT) PPL PPL (OR PPL/WHT) WIRE PPL FUEL LEV SENS RADIO SBA SIG SELECT STARTING/CHARGING SYSTEM TAN/WHT WIRE TRIP INFO FUEL INFO VSS W/ DUAL TANK W/O DUAL TANK WAIT TO START WATER IN FUEL (WIF) SENSOR (ON FUEL FILTER ELEMENT) WHT WIRE WIF IND YEL WIRE YEL/BLK WIRE

32 33 34 PNK WIRE A/C SYSTEM A/C SYSTEM STARTING/CHARGING SYSTEM TRANSMISSIONS SYSTEM AIR CONDITIONING SYSTEM ANTI-LOCK BRAKES SYSTEM BLK WIRE BLK/WHT WIRE BRN WIRE BRN/WHT WIRE COOLING FANS SYSTEM CRANK FUSE CSS SIG AXLE SW SIG VSS LOW SIG VSS HIGH SIG AT ISS HIGH SIG AT ISS LOW SIG CTRL CYCLE SIG DELIVERED TORQ PC SOL HI CTRL DK BLU WIRE DK BLU/WHT WIRE DK GRN WIRE DK GRN/WHT WIRE EVAP VENT CTRL MIL CTRL 2-3 SS CTRL 1-2 SS CTRL VSS OUT VSS OUT TFT SENS SIG EXC SEO FUEL LEV SENS FUEL LEV SIG FUSE GRY WIRE GRY/BLK WIRE HOT AT ALL TIMES HOT IN RUN, START HOT IN START IAT SIG IGN CTRL IGN CTRL IGN CTRL IGN CTRL PPL IGN IGN CTRL IGN CTRL IGN CTRL IGN CTRL IGN FEED GND IGNITION COILS INSTRUMENT CLUSTER SYSTEM INSTRUMENT PANEL CLUSTER IPC/DIC FUSE LT BLU WIRE LT BLU/WHT WIRE LT GRN WIRE LT GRN/BLK WIRE MAF SIG MAP SIG CFAN HI RLY EVAP CANP CTRL MALFUNCTION INDICATOR LAMP NCA WIRE ORG/ WIRE PC SOL LO CTRL PMP RLY CTRL RPM OUT PNK PNK WIRE PNK WIRE POWERTRAIN CONTROL MODULE (LEFT FRONT OF ENGINE COMPT) PPL PPL/WHT WIRE PRESS SENS SIG IND CTRL PPL RED WIRE RED/BLK WIRE RED/WHT WIRE REF LO REF LOW RPM OUT SEO SPARK PLUG SPARK SPARK PLUG PLUG STARTING/CHARGING SYSTEM STARTING/CHARGING SYSTEM TRANSMISSIONS SYSTEM TAN WIRE TAN/BLK WIRE TAN/WHT WIRE TCC SOL CTRL CLU RLY CTRL UNDERHOOD FUSE BLOCK WHT WIRE YEL WIRE YEL/BLK WIRE

A/C CLU A/C REQ A/C SYSTEM A/C SYSTEM 1310 419 1223 1222 1827 ANTI-LOCK BRAKE SYSTEM ANTI-LOCK BRAKE SYSTEM (SPEED SIGNAL) AUTOMATIC TRANS- MISSION INPUT SHAFT SPEED SENSOR BLK WIRE BLK/ GRY WIRE BLK/WHT WIRE BRN WIRE BRN/WHT WIRE CRUISE CONTROL SYSTEM CRUISE ENG CTRL DELIVERED TORQ PC SOL HI EGR CTRL PC SOL LO FUEL PMP RPM OUT RECIRC SW DK BLU WIRE DK BLU/WHT WIRE DK GRN WIRE DK GRN/WHT WIRE EVAP VENT MIL CTRL 2-3 SS 1-2 SS VSS OUT VSS OUT TFT SENS SIG GEN F FUSE GEN L GRY WIRE GRY/BLK WIRE HOT IN RUN, START IAC COIL HI IAC COIL LO IAC COIL LO IAC COIL HI IDLE AIR CONTROL VALVE (TOP OF THROTTLE BODY) IGN IGN CTRL IGN CTRL IGN CTRL IGN CTRL IGN FEED GND EGR GND IGNITION COILS INSTRUMENT CLUSTER SYSTEMS (SPEED SIGNAL) INSTRUMENT PANEL CLUSTER MALFUNCTION INDICATOR LAMP LEFT I/P FUSE BLOCK LT BLU WIRE LT BLU/BLK WIRE LT BLU/WHT WIRE LT GRN WIRE LT GRN/BLK WIRE LT GRN/WHT WIRE MAF SIG MAP SIG RECIRC DOOR EVAP CANP NCA WIRE PNK PNK WIRE PNK WIRE POWERTRAIN CONTROL MODULE (LEFT FRONT OF ENGINE COMPT) PPL PPL FUEL LEV CYC SW IN PPL PNK PNK WIRE PPL/WHT WIRE RED WIRE RED/BLK WIRE RED/WHT WIRE REF LO REF LOW REF LOW PRND C TRANS RNG A FUEL SIG CTRL RPM OUT SEC FUEL LVL SENS GND SPARK PLUG SPARK SPARK PLUG PLUG STARTING/CHARGING SYSTEM TAN WIRE TAN/BLK WIRE TP SIG IAT SIG IGN CTRL IGN CTRL IGN CTRL IGN CTRL TRANSFER CASE SHIFT CONTROL MODULE (BEHIND HEADLIGHT SWITCH) UNDERHOOD FUSE BLOCK VSS LOW VSS HIGH WHT WIRE YEL WIRE YEL/BLK WIRE

1 2 3 4 5 6 7 PNK PNK WIRE 29 30 31 PNK WIRE A/C CLU A/C REQ A/C SYSTEM A/C SYSTEM 1310 419 1223 1222 1827 ANTI-LOCK BRAKE SYSTEM ANTI-LOCK BRAKE SYSTEM (SPEED SIGNAL) AUTOMATIC TRANS- MISSION INPUT SHAFT SPEED SENSOR BLK WIRE BLK/ GRY WIRE BLK/WHT WIRE BRN WIRE BRN/WHT WIRE CRUISE CONTROL SYSTEM CRUISE ENG CTRL DELIVERED TORQ PC SOL HI EGR CTRL PC SOL LO FUEL PMP RPM OUT RECIRC SW DK BLU WIRE DK BLU/WHT WIRE DK GRN WIRE DK GRN/WHT WIRE EVAP VENT MIL CTRL 2-3 SS 1-2 SS VSS OUT VSS OUT TFT SENS SIG GEN F FUSE GEN L GRY WIRE GRY/BLK WIRE HOT IN RUN, START IAC COIL HI IAC COIL LO IAC COIL LO IAC COIL HI IDLE AIR CONTROL VALVE (TOP OF THROTTLE BODY) IGN IGN CTRL IGN CTRL IGN CTRL IGN CTRL IGN FEED GND EGR GND IGNITION COILS INSTRUMENT CLUSTER SYSTEMS (SPEED SIGNAL) INSTRUMENT PANEL CLUSTER MALFUNCTION INDICATOR LAMP LEFT I/P FUSE BLOCK LT BLU WIRE LT BLU/BLK WIRE LT BLU/WHT WIRE LT GRN WIRE LT GRN/BLK WIRE LT GRN/WHT WIRE MAF SIG MAP SIG RECIRC DOOR EVAP CANP NCA WIRE PNK WIRE POWERTRAIN CONTROL MODULE (LEFT FRONT OF ENGINE COMPT) PPL PPL FUEL LEV CYC SW IN PPL PNK PNK WIRE PPL/WHT WIRE RED WIRE RED/BLK WIRE RED/WHT WIRE REF LO REF LOW REF LOW PRND C TRANS RNG A FUEL SIG CTRL RPM OUT SEC FUEL LVL SENS GND SPARK PLUG SPARK SPARK PLUG PLUG STARTING/CHARGING SYSTEM TAN WIRE TAN/BLK WIRE TP SIG IAT SIG IGN CTRL IGN CTRL IGN CTRL IGN CTRL TRANSFER CASE SHIFT CONTROL MODULE (BEHIND HEADLIGHT SWITCH) UNDERHOOD FUSE BLOCK VSS LOW VSS HIGH WHT WIRE YEL WIRE YEL/BLK WIRE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 GROUND EGR SOL CTRL 12 V REF GROUND LOW REF FUEL PRES REG 5 VOLT REF 986 1694 433 492 TRANSMISSIONS SYSTEM A/C SYSTEM A/C SYSTEM (BLUNT CUT) A/C SYSTEM A/C SYSTEM ANTI-LOCK BRAKES SYSTEM BARO SENS SIG MAF SENS SIG BLK/WHT WIRE BODY RELAY BLOCK BRN WIRE BRN/WHT WIRE CLUTCH PEDAL POSITION SWITCH (TOP OF PEDAL BRACKET) CRUISE CONTROL SYSTEM DK BLU WIRE DK GRN WIRE DK GRN/WHT WIRE ENGINE CONTROL MODULE (LEFT FRONT OF ENGINE COMPT) ENGINE SPEED SIG SOL CTRL LOW REF EXTERIOR LIGHTS SYSTEM TRANSMISSIONS SYSTEM FUEL LEV SENS SIG FUEL RAIL PRESSURE REGULATOR FUEL TEMPERATURE SENSOR (UNDER UPPER INTAKE SHIELD) FUSE GLOW RLY CTRL GRY WIRE GRY/BLK WIRE HOT AT ALL TIMES IPC/DIC FUSE HOT IN RUN LEFT I/P FUSE BLOCK BRAKE FUSE HOT IN RUN, START IA HTR DIAG 2 INFO NOT AVAIL INSTRUMENT CLUSTER SYSTEM (FUEL LEVEL) LOW REF APP SENS 1 SIG FUEL TEMP SIG LT BLU WIRE LT GRN WIRE LT GRN/BLK WIRE NCA WIRE ORG/ WIRE ORG/BLK WIRE PNK IGN 1 VOLT WIRE PNK INSTRUMENT PANEL CLUSTER WIRE PNK PNK 13 14 WIRE PNK WIRE PNK/WHT WIRE POWER TAKE OFF RELAY POWER TAKE OFF SWITCH PPL PPL/WHT WIRE RECIRC DOOR CTRL A/C CLU RLY CTRL LIFT/DIVE SIG IND CTRL PTO ENGAGE SIG RED WIRE SEO EXC SEO STARTING/CHARGING SYSTEM STOP LAMP SWITCH (TOP OF BRAKE PEDAL BRACKET) TAN WIRE TRANSMISSION CONTROL MODULE (LEFT FRONT OF ENG COMPT) UNDERHOOD FUSE BLOCK VEHICLE SPEED SENSOR (LEFT SIDE OF TRANS) WAIT TO MIL RPM OUT WHT WIRE YEL WIRE YEL/BLK WIRE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 GROUND EGR SOL CTRL 12 V REF GROUND LOW REF FUEL PRES REG 5 VOLT REF A/C SYSTEM A/C SYSTEM (BLUNT CUT) A/C SYSTEM A/C SYSTEM ANTI-LOCK BRAKES SYSTEM BARO SENS SIG MAF SENS SIG BLK/WHT WIRE BODY RELAY BLOCK BRN WIRE BRN/WHT WIRE CLUTCH PEDAL POSITION SWITCH (TOP OF PEDAL BRACKET) CRUISE CONTROL SYSTEM DK BLU WIRE DK GRN WIRE DK GRN/WHT WIRE EGR THROTTLE VALVE VACUUM CONTROL SOLENOID EGR VALVE VACUUM CONTROL SOLENOID EGR VACUUM VENT SOLENOID ENGINE CONTROL MODULE (LEFT FRONT OF ENGINE COMPT) ENGINE SPEED SIG SOL CTRL LOW REF EXC SEO EXTERIOR LIGHTS SYSTEM TRANSMISSIONS SYSTEM FUEL LEV SENS SIG FUEL RAIL PRESSURE REGULATOR (ON FUEL RAIL) FUEL TEMPERATURE SENSOR FUSE GLOW RLY CTRL GRY WIRE GRY/BLK WIRE HOT AT ALL TIMES HOT IN RUN LEFT I/P FUSE BLOCK BRAKE FUSE HOT IN RUN, START IA HTR DIAG 2 IND CTRL PTO ENGAGE SIG PPL INSTRUMENT CLUSTER SYSTEM INSTRUMENT CLUSTER SYSTEM (FUEL LEVEL) INSTRUMENT PANEL CLUSTER IPC/DIC FUSE LOW REF APP SENS 1 SIG FUEL TEMP SIG LT BLU WIRE LT GRN WIRE LT GRN/BLK WIRE ORG/ WIRE ORG/BLK WIRE PNK IGN 1 VOLT WIRE PNK PNK 14 15 WIRE PNK WIRE PPL PPL/WHT WIRE RECIRC DOOR CTRL A/C CLU RLY CTRL RED WIRE SEO STARTING/CHARGING SYSTEM STOP LAMP SWITCH (TOP OF BRAKE PEDAL BRACKET) TAN WIRE TRANSMISSIONS SYSTEM UNDERHOOD FUSE BLOCK VEHICLE SPEED SENSOR (LEFT SIDE OF TRANS) WAIT TO MIL RPM OUT WHT WIRE YEL WIRE YEL/BLK WIRE

27 28 29 PPL BATTERY BLK WIRE BLK/WHT WIRE BODY CONTROL MODULE (LEFT SIDE OF DASH) BRN WIRE BRN/WHT WIRE CAN-LOW CAN-HIGH CKP SIGNAL COOLANT LEVEL SWITCH (IN COOLANT RESERVOIR) CRANK FUSE 10 CRANKSHAFT POSITION SENSOR CRUISE CONTROL SYSTEM DATA LINK CONNECTOR (UNDER LEFT SIDE OF DASH) DK BLU WIRE DK BLU/WHT WIRE DK GRN WIRE ENGINE CONTROL MODULE ENGINE COOLANT TEMPERATURE (ECT) SENSOR ENGINE OIL LEVEL SWITCH (LEFT REAR OF OIL PAN) ENGINE OIL PRESSURE SENSOR (ON TOP REAR OF ENGINE) FUSE GROUND LOW REF GRY WIRE GRY/BLK WIRE HOT IN HOT IN OFF, RUN, START HOT IN RUN, START IA HTR DIAG 1 COOL LEV SIG IGN 0 FUSE IND CTRL SET/COAST SIG IGN 1 BATT LOW REF RES/ACC SIG INJ 1 CTRL INJ 4 CTRL EOP SIG INJ 8 CTRL INJ 3 CTRL LEFT I/P FUSE BLOCK LEV SW SIG PTO ENABLE LOW REF LOW REF LOW REF SPLY VOLT LT BLU WIRE LT BLU/BLK WIRE LT GRN WIRE LT GRN/BLK WIRE LT GRN/WHT WIRE NCA WIRE ORG/ WIRE ORG/BLK WIRE PLUG SIG PNK WIRE PNK/BLK WIRE PPL PPL 20 21 PPL LOW REF LOW REF PTO TAKE OFF SWITCH/RELAY RED/BLK WIRE STARTING/CHARGING SYSTEM TAN WIRE TAN/WHT WIRE TRANSMISSIONS SYSTEM TURN ON SIG CRANK VOLT P/N SIG CCP SW SIG INJ 2 CTRL INJ 5 CTRL PPL UNDER- HOOD FUSE BLOCK WATER IN-FUEL SENSOR WHT/BLK WIRE YEL WIRE YEL/BLK WIRE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 GROUND 12 V REDF GROUND LOW REF FUEL PRES REG 5 VOLT REF 986 1694 433 492 TRANSMISSIONS SYSTEM A/C SYSTEM A/C SYSTEM (BLUNT CUT) A/C SYSTEM A/C SYSTEM ANTI-LOCK BRAKES SYSTEM BARO SENS SIG MAF SENS BLK/WHT WIRE BLU WIRE BODY RELAY BLOCK BRN WIRE BRN/WHT WIRE CLUTCH PEDAL POSITION SWITCH (TOP OF PEDAL BRACKET) CRUISE CONTROL SYSTEM DK BLU WIRE DK GRN WIRE DK GRN/WHT WIRE ENGINE CONTROL MODULE ENGINE SPEED SIG SOL CTRL LOW REF EXTERIOR LIGHTS SYSTEM TRANSMISSIONS SYSTEM FUEL LEV SENS SIG FUEL RAIL PRESSURE REGULATOR FUEL TEMPERATURE SENSOR FUSE GLOW RLY CTRL GRY WIRE GRY/BLK WIRE HOT AT ALL TIMES IPC/DIC FUSE HOT IN RUN LEFT I/P FUSE BLOCK BRAKE FUSE HOT IN RUN, START IA HTR DIAG 2 INFO NOT AVAIL INSTRUMENT INSTRUMENT CLUSTER SYSTEM (FUEL LEVEL) LOW REF APP SENS 1 SIG FUEL TEMP SIG LT BLU WIRE LT GRN WIRE LT GRN/BLK WIRE MIL CTRL NCA WIRE ORG/ WIRE ORG/BLK WIRE PNK IGN 1 VOLT WIRE PNK PANEL CLUSTER WIRE PNK WIRE PNK/WHT WIRE POWER TAKE OFF RELAY POWER TAKE OFF SWITCH PPL PPL/WHT WIRE RECIRC DOOR CTRL A/C CLU RLY CTRL LIFT/DIVE SIG IND CTRL PTO ENGAGE SIG RED WIRE SEO EXC SEO STARTING/CHARGING SYSTEM STOP LAMP SWITCH (TOP OF BRAKE PEDAL BRACKET) TAN WIRE TRANSMISSION CONTROL MODULE (LEFT FRONT OF ENG COMPT) UNDERHOOD FUSE BLOCK VEHICLE SPEED SENSOR (LEFT SIDE OF TRANS) WAIT TO MIL RPM OUT WHT WIRE YEL WIRE YEL/BLK WIRE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 GROUND 12 V REF GROUND LOW REF FUEL PRES REG 5 VOLT REF A/C SYSTEM A/C SYSTEM (BLUNT CUT) A/C SYSTEM A/C SYSTEM ANTI-LOCK BRAKES SYSTEM BARO SENS SIG MAF SENS SIG BLK/WHT WIRE BODY RELAY BLOCK BRN WIRE BRN/WHT WIRE CLUTCH PEDAL POSITION SWITCH (TOP OF PEDAL BRACKET) CRUISE CONTROL SYSTEM DK BLU WIRE DK GRN WIRE DK GRN/WHT WIRE ENGINE CONTROL MODULE (LEFT FRONT OF ENGINE COMPT) ENGINE SPEED SIG SOL CTRL LOW REF EXC SEO EXTERIOR LIGHTS SYSTEM TRANSMISSIONS SYSTEM FUEL LEV SENS SIG FUEL RAIL PRESSURE REGULATOR (ON FUEL RAIL) FUEL TEMPERATURE SENSOR FUSE GLOW RLY CTRL GRY WIRE GRY/BLK WIRE HOT AT ALL TIMES HOT IN RUN LEFT I/P FUSE BLOCK BRAKE FUSE HOT IN RUN, START IA HTR DIAG 2 IND CTRL PTO ENGAGE SIG PPL INSTRUMENT CLUSTER SYSTEM INSTRUMENT CLUSTER SYSTEM (FUEL LEVEL) INSTRUMENT PANEL CLUSTER IPC/DIC FUSE LOW REF APP SENS 1 SIG FUEL TEMP SIG LT BLU WIRE LT GRN WIRE LT GRN/BLK WIRE MIL CTRL ORG/ WIRE ORG/BLK WIRE PNK IGN 1 VOLT WIRE PNK WIRE PPL PPL/WHT WIRE RECIRC DOOR CTRL A/C CLU RLY CTRL RED WIRE SEO STARTING/CHARGING SYSTEM STOP LAMP SWITCH (TOP OF BRAKE PEDAL BRACKET) TAN WIRE TRANSMISSIONS SYSTEM UNDERHOOD FUSE BLOCK VEHICLE SPEED SENSOR (LEFT SIDE OF TRANS) WAIT TO MIL RPM OUT WHT WIRE YEL WIRE YEL/BLK WIRE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 GND TCC CTRL SEC FUEL PMP A/C CLU A/C REQ A/C SYSTEM A/C SYSTEM 1310 419 ANTI-LOCK BRAKE SYSTEM (SPEED SIGNAL) AUTOMATIC TRANSFER CASE CONTROL MODULE (ABOVE HEADLIGHT SWITCH) BLK WIRE BLK/WHT WIRE BRN WIRE BRN/WHT WIRE CRUISE CONTROL SYSTEM CRUISE ENG CTRL DELIVERED TORQ DK BLU WIRE DK GRN WIRE DK GRN/WHT WIRE EGR CTRL EVAP VENT MIL CTRL FRONT AXLE SWITCH (RIGHT SIDE OF CENTER ON AXLE HOUSING) FRT AXLE SW VSS LOW FUEL PMP RPM OUT RECIRC SW FUEL SIG CTRL FUSE GEN F TRANS MIL FUEL LEV CYC SW IN GEN L GRY BLK/ WIRE GRY WIRE GRY/BLK WIRE HOT IN RUN, START IAT SIG IGN CTRL IGN CTRL IGN CTRL IGN CTRL PPL IGN IGN CTRL IGN CTRL IGN CTRL IGN CTRL IGN FEED GND EGR GND IGNITION COILS INSTRUMENT CLUSTER SYSTEMS (SPEED SIGNAL) INSTRUMENT PANEL CLUSTER MALFUNCTION INDICATOR LAMP LEFT I/P FUSE BLOCK LT BLU WIRE LT BLU/BLK WIRE LT BLU/WHT WIRE LT GRN WIRE LT GRN/BLK WIRE LT GRN/WHT WIRE MAF SIG MAP SIG RECIRC DOOR EVAP CANP NCA NCA WIRE NCA WIRE PNK PNK WIRE PNK WIRE POWERTRAIN CONTROL MODULE (LEFT FRONT OF ENGINE COMPT) PPL PPL PNK PNK WIRE PPL/WHT WIRE RED WIRE RED/WHT WIRE REF LO REF LOW REF LOW RPM OUT SEC FUEL LVL SENS GND SPARK PLUG SPARK SPARK PLUG PLUG STARTING/CHARGING SYSTEM TAN WIRE TAN/BLK WIRE TRANSFER CASE SWITCH (LEFT FRONT OF TRANSAXLE CASE) UNDER- HOOD JUNCTION BLOCK VSS OUT VSS OUT W/ ATC WHT WIRE YEL WIRE YEL/BLK WIRE