Chevrolet Chevy Express G3500 (1996-2012) red Wiring diagrams

ABS/VSE FUSE 48 AUX PWR FUSE 29 IPC FUSE 31 AUXILIARY POWER OUTLET 2 BATTERY BLK WIRE BLOW FUSE 51 BLOWER MOTOR RESISTOR ASSEMBLY BODY CONTROL MODULE (BCM) BODY FUSE BLOCK CHIME (W/O RADIO) CIGAR LIGHTER AUXILIARY POWER OUTLET 1 DATA LINK CONNECTOR (DLC) DRIVER SEAT ADJUSTER SWITCH (IF EQUIPPED) ELECTRONIC BRAKE CONTROL MODULE (EBCM) FROM UNDERHOOD FUSE BLOCK (RFA FUSE 20) (DIAGRAM 1 OF 6) FRONT PASSENGER SEAT ADJUSTER SWITCH (IF EQUIPPED) FUSIBLE LINK 2 FUSIBLE LINK 3 GENERATOR HAZRD FUSE 14 INSTRUMENT PANEL CLUSTER (IPC) LEFT TRAILER STOP/TURN RELAY (IF EQUIPPED) LTR FUSE 30 MEGA FUSE 65 ORG/ WIRE PCM BAT FUSE 2 POWERTRAIN CONTROL MODULE (PCM) PWR SEAT CIRCUIT BREAKER 60 RADIO (W/ RADIO) HVAC CONTROL ASSEMBLY RADIO BAT FUSE 1 RR DEF/HTD MIR FUSE 8 RED WIRE RED/BLK WIRE RED/WHT WIRE REMOTE CONTROL DOOR LOCK RECEIVER (IF EQUIPPED) RFA FUSE 20 RIGHT TRAILER STOP/TURN RELAY (IF EQUIPPED) SPARE FUSE 64 STARTER STOP LAMP SWITCH STOP LP FUSE 7 TBC 2 FUSE 18 TBC 3 FUSE 16 TBC 4 FUSE 11 TBC FUSE 19 TO BODY FUSE BLOCK (DOOR LKS FUSE 15) (DIAGRAM 2 OF 6) TO UNDERHOOD FUSE BLOCK (CAN VENT FUSE 34) (DIAGRAM 2 OF 6) TO UNDERHOOD FUSE BLOCK (TBC FUSE 19) (DIAGRAM 1 OF 6) TRL STOP/TRN FUSE 17 TRLR FUSE 13 TRLR FUSE 50 TURN SIGNAL/ HAZARD FLASHER MODULE UNDERHOOD FUSE BLOCK (ON LEFT SIDE OF ENGINE COMPT) W/ CIGAR LIGHTER W/ REAR WINDOW DEFOGGER/ HEATED MIRRORS W/O CIGAR LIGHTER

7 CM FROM BREAKOUT FOR REAR FUSE BLOCK) APPROX 15 CM FROM REAR FUSE BLOCK) APPROX 8 CM FROM REAR FUSE BLOCK) AUXILIARY HIGH SPEED BLOWER MOTOR RELAY AUXILIARY LOW SPEED BLOWER MOTOR RELAY AUXILIARY MED SPEED BLOWER MOTOR RELAY BLUNT CUT) DOME FLUORESCENT WORK LAMP RELAY DOME FLUORESCENT WORK LAMPS FUSE 2 FROM BODY FUSE BLOCK (AUXILIARY 1 FUSE 32) (DIAGRAM 5 OF 6) FROM BODY FUSE BLOCK (RR BLOWER FUSE 13) (DIAGRAM 5 OF 6) LEFT SIDE FRONT ACCESS PANEL RELAY 5 LEFT SIDE REAR ACCESS PANEL RELAY 1 ORG/ WIRE PANEL ACTUATOR FUSE 3 PROVISIONAL REAR FUSE BLOCK (ON LEFT "B" PILLAR) RED WIRE RED/BLK WIRE RED/WHT WIRE RIGHT SIDE ACCESS PANEL RELAY 6 W/ AUXILIARY HVAC W/ COMMERCIAL OPTION W/O CUTAWAY W/O AUXILIARY HVAC W/O COMMERCIAL OPTION W/O COMMERCIAL OPTION W/ CUTAWAY

ABS/VSES FUSE 48 AUX PWR FUSE 29 AUXILIARY GENERATOR AUXILIARY POWER OUTLET 2 BATTERY BLK WIRE BLOWER MOTOR RESISTOR ASSEMBLY BODY CONTROL MODULE (BCM) BODY FUSE BLOCK CHIME (W/O RADIO) CIGAR LIGHTER AUXILIARY POWER OUTLET 1 COOLANT HEATER DATA LINK CONNECTOR (DLC) DRIVER SEAT ADJUSTER SWITCH (IF EQUIPPED) ELECTRONIC BRAKE CONTROL MODULE (EBCM) ENGINE CONTROL MODULE (ECM) FOH/ECM TCM BATT FUSE 2 FROM UNDERHOOD FUSE BLOCK (RFA FUSE 20) (DIAGRAM 1 OF 6) FRONT PASSENGER SEAT ADJUSTER SWITCH (IF EQUIPPED) FUSIBLE LINK 1 FUSIBLE LINK 2 FUSIBLE LINK 3 FUSIBLE LINK 4 FUSIBLE LINK 5 GENERATOR GLOW PLUG CONTROL MODULE (GPCM) HAZRD FUSE 14 INSTRUMENT PANEL CLUSTER (IPC) INTAKE AIR HEATER (IAH) MODULE IPC FUSE 31 LEFT TRAILER STOP/TURN RELAY (IF EQUIPPED) LTR FUSE 30 MEGA FUSE 65 NCA WIRE ORG/ WIRE PWR SEAT CIRCUIT BREAKER 60 RADIO (W/ RADIO) HVAC CONTROL ASSEMBLY RADIO BAT FUSE 1 RR DEF/HTD MIR FUSE 8 RED WIRE RED/BLK (OR RED) WIRE RED/BLK WIRE RED/WHT WIRE REMOTE CONTROL DOOR LOCK RECEIVER (IF EQUIPPED) RFA FUSE 20 RIGHT TRAILER STOP/TURN RELAY (IF EQUIPPED) SECONDARY BATTERY SPARE FUSE 64 STARTER MOTOR STOP LAMP SWITCH STOP LP FUSE 7 TBC 3 FUSE 16 TBC 4 FUSE 11 TBC FUSE 19 TBC 2 FUSE 18 TO BODY FUSE BLOCK (DOOR LKS FUSE 15) (DIAGRAM 2 OF 6) TO UNDERHOOD FUSE BLOCK (REAR FOG LAMPS FUSE 34) (DIAGRAM 2 OF 6) TO UNDERHOOD FUSE BLOCK (TBC FUSE 19) (DIAGRAM 1 OF 6) TRANSMISSION CONTROL MODULE (TCM) TRL STOP/TRN FUSE 17 TRLR FUSE 13 BLOW FUSE 51 TRLR FUSE 50 TURN SIGNAL/ HAZARD FLASHER MODULE UNDERHOOD FUSE BLOCK (ON LEFT SIDE OF ENGINE COMPT) UNDERHOOD JUNCTION BLOCK W/ CIGAR LIGHTER W/ REAR WINDOW DEFOGGER/ HEATED MIRRORS W/O CIGAR LIGHTER

7 CM FROM BREAKOUT FOR REAR FUSE BLOCK) APPROX 15 CM FROM REAR FUSE BLOCK) APPROX 8 CM FROM REAR FUSE BLOCK) AUXILIARY HIGH SPEED BLOWER MOTOR RELAY AUXILIARY LOW SPEED BLOWER MOTOR RELAY AUXILIARY MED SPEED BLOWER MOTOR RELAY BLUNT CUT) DOME FLUORESCENT WORK LAMP RELAY DOME FLUORESCENT WORK LAMPS FUSE 2 FROM BODY FUSE BLOCK (AUXILIARY 1 FUSE 32) (DIAGRAM 5 OF 6) FROM BODY FUSE BLOCK (RR BLOWER FUSE 13) (DIAGRAM 5 OF 6) LEFT SIDE FRONT ACCESS PANEL RELAY 5 LEFT SIDE REAR ACCESS PANEL RELAY 1 ORG/ WIRE PANEL ACTUATOR FUSE 3 PROVISIONAL REAR FUSE BLOCK (ON LEFT "B" PILLAR) RED WIRE RED/BLK WIRE RED/WHT WIRE RIGHT SIDE ACCESS PANEL RELAY 6 W/ AUXILIARY HVAC W/ COMMERCIAL OPTION W/O CUTAWAY W/O AUXILIARY HVAC W/O COMMERCIAL OPTION W/O COMMERCIAL OPTION W/ CUTAWAY

+BC BLK WIRE BODY CONTROL MODULE (BEHIND LOWER RIGHT SIDE OF DASH) CLASS 2 SERIAL DATA COMPOSITE SEALED COMPOSITE+ DIMMER SWITCH SIGNAL DK GRN WIRE FLASH TO PASS SIGNAL FTP FUSIBLE LINK 2 GRY WIRE HDLP- HI BEAM RELAY HDLP- LO BEAM RELAY HEAD HEADLAMP DIMMER SWITCH HEADLAMP ON IND HEADLAMP ON SIGNAL HEADLAMP, PANEL DIMMER SWITCH HIGH BEAM INDICATOR HIGH BEAM RELAY CONTROL HOT AT ALL TIMES IGN CLASS 2 INSTRUMENT PANEL CLUSTER LED DIMMING SIGNAL LEFT HI BEAM FUSE 44 LEFT HIGH BEAM HEADLAMP LEFT HEADLAMP LEFT LO BEAM FUSE 43 LEFT LOW BEAM HEADLAMP LOGIC CLASS 2 SERIAL DATA LOW BEAM RELAY CONTROL LT GRN WIRE OFF PARK PNK HEADLAMP ON IND CONTROL WIRE PNK WIRE PNK/WHT WIRE PPL/WHT WIRE RED WIRE RIGHT HEADLAMP RIGHT HI BEAM FUSE 45 RIGHT HIGH BEAM HEADLAMP RIGHT LO BEAM FUSE 42 RIGHT LOW BEAM HEADLAMP SEALED SPLICE PACK TAN WIRE TAN/WHT WIRE TURN SIGNAL/ MULTIFUNCTION SWITCH UNDERHOOD FUSE BLOCK (ON LEFT SIDE OF ENGINE COMPT) WHT WIRE YEL WIRE

21 22 23 24 25 26 27 28 PPL 29 30 31 PNK WIRE 5.3L A/C REQUEST A/C SYSTEM (W/ FRONT MANUAL CONTROLS) ANTI-LOCK BRAKES SYSTEM BLK WIRE BLK/WHT WIRE BRN WIRE BRN/WHT WIRE CRANK FUSE 27 CTRL DEL TORQ SIG PC SOL HI CTRL DK BLU/WHT WIRE DK GRN WIRE DK GRN/WHT WIRE EVAP CANP CTRL EVAP VENT CTRL MIL CTRL 2-3 SS CTRL 1-2 SS CTRL VSS GEN CYCLE SIG GEN TURN ON GRY WIRE HOT IN RUN, START HOT IN START IAT SIG IC 1 CTRL IC 7 CTRL IC 6 CTRL IC 4 CTRL PPL IC 8 CTRL IC 2 CTRL IC 5 CTRL IC 3 CTRL IGN IGNITION COILS INSTRUMENT PANEL CLUSTER LOGIC LT BLU WIRE LT BLU/WHT WIRE LT GRN WIRE MAF SIG MAP SIG MALFUNCTION INDICATOR LAMP NCA WIRE ORG/ WIRE ORG/BLK WIRE ORG/WHT WIRE PC SOL LO CTRL PMP RLY CTRL PCM IGN 1 FUSE 38 PNK 1 2 3 4 5 6 WIRE PNK 7 8 WIRE PNK WIRE POWERTRAIN CONTROL MODULE (IN ENGINE COMPT, ON LEFT INNER FENDER) PPL PPL FRONT LOW SIG FRONT HIGH SIG AT ISS HIGH SIG AT ISS LOW SIG PPL FUEL LEV SIG A/C LOW PRESS PPL PNK PNK WIRE PPL/WHT WIRE RED WIRE REF LO SPARK PLUG STARTING/ CHARGING SYSTEM STARTING/CHARGING SYSTEM TAN WIRE TAN/BLK WIRE TAN/WHT WIRE TCC SOL CTRL CLUT RLY CTRL TFT SENS SIG PPL UNDERHOOD FUSE BLOCK (LEFT SIDE OF ENGINE COMPARTMENT) W/ ACTIVE BRAKE CONTROL WHT WIRE YEL WIRE YEL/BLK WIRE

23 24 25 26 27 PPL BLK WIRE BRN WIRE BRN/WHT WIRE CMP SENSOR SIG COOLING FANS SYSTEM DK BLU WIRE DK BLU/WHT WIRE ENGINE CONTROL MODULE (ECM) (LEFT SIDE OF ENGINE COMPT) EXHAUST GAS RECIRCULATION (EGR) TEMPERATURE SENSOR 1 GRY WIRE GRY/BLK WIRE IAT SENSOR SIG DPF SENSOR SIG OIL PRESS SIG INTAKE AIR TEMPERATURE (IAT) SENSOR (AT FRONT OF TURBOCHARGER) LOW REF LOW REF LOW REF LOW REF TURBO VANE POS CTRL FUEL INJ SPLY VOLT 3 FUEL INJ 5 CTRL FUEL INJ 4 CTRL LT BLU WIRE LT BLU/BLK WIRE LT GRN WIRE NCA WIRE OIL LEVEL SW SIG ORG/ WIRE ORG/BLK WIRE PNK 7 8 9 10 11 12 13 WIRE PNK WIRE PNK/BLK WIRE PPL PPL/WHT WIRE RED WIRE STARTING/CHARGING SYSTEM 2834 5422 TAN WIRE TAN/WHT WIRE WHT/BLK WIRE YEL WIRE YEL/BLK WIRE

1 2 PNK WIRE 22 23 24 25 26 PPL 23 24 25 26 27 PPL ACC SER DATA BATT POS VOLT BLK WIRE BRN WIRE BRN/WHT WIRE BUS - COMPUTER DATA LINES SYSTEM DK BLU WIRE DK BLU/WHT WIRE DK GRN WIRE ENGINE OIL LEVEL SWITCH (ON LEFT SIDE OF OIL PAN) GRY WIRE GRY/BLK WIRE IAH COMM 1 IAH COMM 2 IAH CURRENT SIG IAH FDBK SIG IAH TEMP SIG IAH VOLT SIG IGN VOLT LT BLU WIRE LT BLU/BLK WIRE LT GRN/WHT WIRE ORG/ WIRE ORG/BLK WIRE PLUG 1 CTRL PLUG 2 CTRL PLUG 3 CTRL PLUG 4 CTRL PLUG 5 CTRL PLUG 6 CTRL PLUG 7 CTRL PLUG 8 CTRL PNK 7 8 9 10 11 12 13 WIRE PNK 8 9 10 11 12 13 WIRE PNK WIRE PNK/BLK WIRE PPL/WHT WIRE RED WIRE TAN WIRE TAN/BLK WIRE TAN/WHT WIRE WATER IN-FUEL SENSOR WHT/LT GRN WIRE WHT/RED WIRE WHT/YEL WIRE YEL WIRE YEL/BLK WIRE

1 2 PNK WIRE 22 23 24 25 26 PPL BATT POS VOLT BLK WIRE BRN WIRE BRN/WHT WIRE CAMSHAFT POSITION (CMP) SENSOR (ON FRONT OF ENGINE) CKP SENSOR SIG CRANKSHAFT POSITION (CKP) SENSOR (NEXT TO CRANKSHAFT PULLEY) CRUISE CONTROL SYSTEM DK BLU WIRE DK BLU/WHT WIRE DK GRN WIRE EGR 2 SPLY VOLT EGT SENSOR SIG ENGINE CONTROL MODULE (ECM) (LEFT SIDE OF ENGINE COMPT) FRP SENSOR SIG FUEL INJ 1 CTRL FUEL INJ 2 CTRL FUSIBLE LINK 1 FUSIBLE LINK 4 GRY WIRE GRY/BLK WIRE HOT AT ALL TIMES IGN VOLT INTAKE AIR VALVE (ATTACHED TO LEFT SIDE OF INTAKE HOUSING) LOW REF LT BLU WIRE LT BLU/BLK WIRE LT BLU/WHT WIRE LT GRN/BLK WIRE NCA WIRE ORG/ WIRE ORG/BLK WIRE PNK 8 9 10 11 12 13 WIRE PNK PNK WIRE PNK WIRE PNK/BLK WIRE PPL PPL 22 23 24 PPL/WHT WIRE RED WIRE RED/WHT WIRE TAN WIRE TAN/WHT WIRE TCC BRAKE SIG TP SENS 1 SIG WHT WIRE WHT/BLK WIRE YEL WIRE YEL/BLK WIRE

BLK WIRE BRN WIRE DK BLU WIRE DK BLU/WHT WIRE DK GRN/ WHT WIRE DK GRN/WHT WIRE ECM BATT FUSE 54 ECM IGN FUSE 48 ECM PWR/ TRN FUSE 50 ECM PWR/ TRN FUSE 65 FUEL HEATER FUEL HTR FUSE 4 GLOW PLUG MDL FUSE FUEL PUMP FUSE 2 FUEL PUMP RELAY 72 FUEL RAIL PRESSURE (FRP) SENSOR (ON TOP REAR OF ENGINE) GRY WIRE HOT AT ALL TIMES HOT IN RUN OR START LT BLU WIRE LT BLU/BLK WIRE LT GRN/BLK WIRE MAF/ CNSTR VENT FUSE 49 NCA WIRE ORG/ WIRE ORG/BLK WIRE PNK PNK PNK 1 2 3 WIRE PNK PNK WIRE PNK WIRE PNK/BLK WIRE PPL PPL 22 23 24 PWR/ TRN RELAY 76 RED WIRE RED/WHT WIRE TAN WIRE TAN/WHT WIRE UNDERHOOD FUSE BLOCK (ON LEFT SIDE OF ENGINE COMPT) WHT WIRE WHT/BLK WIRE YEL WIRE YEL/BLK WIRE