Chevrolet Chevy Express G3500 (1996-2012) brn Wiring diagrams

1 2 6 8 20 21 22 23 24 40 42 47 48 51 62 63 GND TCC PWM CTRL PC SOL HI CTRL 1 8 17 18 19 20 24 27 GND AUTOMATIC TRANSMISSION INPUT SHAFT SPEED SENSOR BLK WIRE BLK/WHT WIRE BRN WIRE DK BLU WIRE DK BLU/WHT WIRE DK GRN WIRE ENGINE COOLANT TEMPERATURE SENSOR (ON LEFT SIDE OF ENGINE) FROM UNDERHOOD PASS- THROUGH GROMMET BREAKOUT) LT GRN WIRE GRY WIRE HOT AT ALL TIMES HOT IN ACCY, RUN, START HOT IN RUN, START IGN 0 FUSE 6 INSTRUMENT PANEL CLUSTER LT BLU WIRE LT BLU/WHT WIRE LT GRN WIRE ORG/ WIRE ORG/BLK WIRE PC SOL LO CTRL PPL FRONT LOW SIG FRONT HIGH SIG PCM BATT FUSE 2 PCM IGN 1 FUSE 38 PNK WIRE POWERTRAIN CONTROL MODULE (IN ENGINE COMPT, ON LEFT INNER FENDER) PPL PRNDL INDICATOR RANGE B RANGE C IGN B+ GND GND RED/WHT WIRE SERIAL DATA TAN WIRE TAN/BLK WIRE TAN/WHT WIRE THROTTLE POSITION SENSOR (ON LEFT SIDE OF THROTTLE BODY) TOW/ HAUL SWITCH TOW/HAUL INDICATOR TOW/HAUL SWITCH UNDER- HOOD FUSE BLOCK VEHICLE SPEED SENSOR WHT WIRE YEL WIRE YEL/BLK WIRE

1-2 SOL 2-3 SOL 3-2 SOL A/T FLUID PRESSURE MANUAL VALVE POSITION SWITCH AUTOMATIC TRANSMISSION BLK WIRE BLU WIRE BRN WIRE DK BLU WIRE GRY WIRE HOT IN RUN, START IGN E FUSE 22 LT BLU WIRE LT BLU/WHT WIRE LT GRN WIRE ORG/ WIRE ORG/BLK WIRE PC SOL VALVE PNK WIRE PPL RED WIRE REV STOP LAMP SWITCH (ABOVE BRAKE PEDAL) TAN (OR WHT) WIRE TAN WIRE TAN/BLK WIRE TCC PWM SOL TCC SOL TFT SENSOR UNDERHOOD FUSE BLOCK WHT WIRE YEL WIRE YEL/BLK WIRE

23 3 SERIAL DATA BELT SW 7 63 5 VOLT REF LOW REF ABS IND. AIR BAG IND BATTERY IND BLK WIRE BLK/WHT WIRE BODY CONTROL MODULE (BCM) (LOWER RIGHT SIDE OF DASH) BRAKE IND BRAKE WARNING IND CONTROL BATT VOLTAGE GROUND GROUND IGN VOLTAGE SERIAL DATA BRN WIRE BRN/WHT WIRE CHECK GAGES IND. CLASS 2 (BCM) CLASS 2 (EBCM) CLASS 2 (PCM) CLASS 2 (SDM) COMPUTER DATA LINES SYSTEM CRUISE IND DIMMING DK BLU WIRE DK BLU/WHT WIRE DK GRN WIRE DRL IND ECT SENS ENGINE CONTROLS SYSTEM ENGINE COOLANT TEMP ENGINE COOLANT TEMPERATURE SENSOR (LEFT SIDE OF ENGINE) ENGINE OIL LEVEL SWITCH (4.8L, 5.3L, 6.0L) (RIGHT SIDE OF OIL PAN) ENGINE OIL PRESSURE SENSOR (TOP REAR OF ENGINE) FUEL GAUGE FUEL PUMP/ SENDER ASSEMBLY (IN FUEL TANK) GROUND GRY WIRE HIGH BEAM IND HOT AT ALL TIMES HOT IN RUN OR START IGN IGN CLASS 2 (PCM) IGN CLASS 2 (PCM) IGN CLASS 2 (PCM) IGN CLASS 2 (PCM) IGN VOLT SIG IGN E FUSE 22 ILLUMINATION (6 BULBS) INFLATABLE RESTRAINT SENSING, DIAGNOSTIC MODULE (UNDER LEFT FRONT SEAT) INSTRUMENT PANEL CLUSTER IPC FUSE 31 LCD DISPLAY 000000 TRIP LEFT FRONT SEAT BELT SWITCH (IN LEFT FRONT SEAT BELT LATCH) LEFT TURN IND LH FRT TURN SIG SUP VOLT LOW REF LT BLU WIRE LT BLU/BLK WIRE LT BLU/WHT WIRE LT GRN WIRE MALFUNCTION IND LAMP MIL CTRL MIL SIGNAL OFF OIL PRESS OIL PRESS (RIGHT REAR OF ENGINE) OIL PRESSURE OIL PRESSURE IND P R N D 3 2 1 PARK BRAKE PARK BRAKE SWITCH (UNDER LEFT SIDE OF DASH) PNK WIRE POWER BRAKE BOOSTER FLUID PRESSURE ALARM SWITCH (IN BOOSTER INLET HOSE) POWERTRAIN CONTROL MODULE (IN ENGINE COMPT, ON LEFT INNER FENDER) PPL FUEL LEVEL RED/WHT WIRE RH FRT TURN SIG SUP VOLT RIGHT TURN IND SEAT BELT IND SECURITY IND SERIAL DATA SPEEDOMETER SPLICE PACK TAN WIRE TAN/WHT WIRE TOW/HAUL IND TRACTION CONTROL IND'S TRIP RESET SWITCH TRIP RESET SWN SIGNAL GROUND UNDERHOOD FUSE BLOCK (IN ENGINE COMPT, ATTACHED TO LEFT FRONT FENDER) VOLTMETER W/ PWR SEAT W/O PWR SEAT YEL WIRE

11 12 IPL DIMMER SW SIG IP DIMMING VOLT REF 2 15 HEAD 8 17 PARK LAMPS SIG HEADLAMPS OFF SIG AUXILIARY BLOWER MOTOR SWITCH BCM 1 FUSE 59 BCM 2 FUSE 58 BLK WIRE BLK/WHT WIRE BODY CONTROL MODULE (BCM) (BEHIND LOWER RIGHT SIDE OF DASH) BODY FUSE BLOCK (UNDER LEFT FRONT SEAT) BRN WIRE BRN/WHT WIRE COMPUTER DATA LINES SYSTEM CONNECTOR) PNK WIRE CONTROL DK GRN WIRE DRIVER DOOR LOCK SWITCH DRIVER INFORMATION CENTER (DIC) SWITCH DRIVER WINDOW SWITCH FRONT AUXILIARY HVAC CONTROL ASSEMBLY HEADLAMP, PANEL DIMMER SWITCH HOT AT ALL TIMES UNDERHOOD FUSE BLOCK (ON LEFT SIDE OF ENGINE COMPT) HVAC CONTROL ASSEMBLY IN FRONT HEADLINER HARNESS, 21 CM INFLATABLE RESTRAINT I/P MODULE DISABLE SWITCH (W/ MANUAL SUPPRESSION) IPL DIMMING CTRL LEFT STEERING WHEEL CONTROL SWITCH LT BLU WIRE OFF AUTO PARK ORG/WHT WIRE PASSENGER DOOR LOCK SWITCH PASSENGER WINDOW SWITCH PNK CONTROL PNK WIRE PNK PNK W/O REDUNDANT RADIO STEERING WHEEL WIRE PNK WIRE RADIO REAR AUXILIARY HVAC CONTROL ASSEMBLY SPLICE BLOCK RED WIRE RED/WHT WIRE RIGHT STEERING WHEEL CONTROL SWITCH SPLICE BLOCK STR/WHL/ SNSR TAN WIRE TAN/BLK WIRE TOW/HAUL SWITCH TRACTION CONTROL SWITCH (TCS) (W/ ACTIVE BRAKE CONTROL) W/ AUTOMATIC ELECTRONIC CRUISE CONTROL W/ AUXILIARY HEATER W/O REAR A/C W/ ELECTRIC SIDE DOOR LOCK W/ POWER OPERATED WINDOW (W/ POWER MIRRORS, POWER WINDOWS) W/ REAR W/O REAR AUXILIARY AUXILIARY CONTROLS CONTROLS W/ REDUNDANT RADIO STEERING WHEEL W/ RV UPFITTER W/O RADIO PROVISIONS W/O RV UPFITTER WHT WIRE YEL WIRE

BANK 1 SENSOR 1 BANK 1 SENSOR 2 BANK 2 SENSOR 1 BANK 2 SENSOR 2 BLUNT CUT) BRN WIRE BTSI/BU FUSE 36 SPARE FUSE 35 CRUISE CONTROL MODULE (IF EQUIPPED) CTSY LP RELAY (RV/UPFITTER) CTSY LP/SEO FUSE 3 CUTAWAY DK GRN WIRE FR PRK FUSE 22 FROM BODY FUSE BLOCK (AUXILIARY 2 FUSE 33) (DIAGRAM 2 OF 6) FROM UNDERHOOD FUSE BLOCK (IGN A FUSE 49) (DIAGRAM 2 OF 6) FROM UNDERHOOD FUSE BLOCK (IGN B, FUSE 52) (DIAGRAM 2 OF 6) FUSE 39 FUSE 40 HEATED OXYGEN SENSOR HEATED OXYGEN SENSOR IGNITION SWITCH INFLATABLE RESTRAINT I/P MODULE DISABLE SWITCH (HEAVY DUTY) INFLATABLE RESTRAINT SENSING, DIAGNOSTIC MODULE INSIDE REARVIEW MIRROR (W/ TEMP DISPLAY) BODY CONTROL MODULE (BCM) ISRV FUSE 26 LEFT FRONT MARKER LAMP LEFT FRONT PARK/TURN SIGNAL LAMP LICENSE LAMP LOCK LOCK OFF LT GRN WIRE LT GRN/BLK WIRE NCA WIRE OFF ORG/ WIRE PARK PARK LP RELAY PARK/ NEUTRAL POSITION (PNP) SWITCH PCM IGN 1 FUSE 38 PNK WIRE POWERTRAIN CONTROL MODULE (PCM) RED/BLK WIRE REVERSE RIGHT FRONT MARKER LAMP RIGHT FRONT PARK/TURN SIGNAL LAMP RIGHT TAIL/STOP, TURN SIGNAL LAMP LEFT TAIL/STOP, TURN SIGNAL LAMP RIGHT TAILLAMP ASSEMBLY LEFT TAILLAMP ASSEMBLY RR PRK FUSE 20 LR PRK FUSE 18 RUN WIRE SIR FUSE 37 SPARE FUSE 25 STEERING WHEEL SPEED/ POSITION SENSOR STOP LAMP SWITCH (BLUNT CUT) (NOT USED) TBC IGN 1 FUSE 24 THROTTLE CONTROL ACTUATOR MODULE TO BODY FUSE BLOCK (AUXILIARY 1 FUSE 32) (DIAGRAM 5 OF 6) TO BODY FUSE BLOCK (BRKS FUSE 11) (DIAGRAM 5 OF 6) TO UNDERHOOD FUSE BLOCK (CRANK FUSE 27) (DIAGRAM 4 OF 6) TO UNDERHOOD FUSE BLOCK (ENG 2 FUSE 21) (DIAGRAM 4 OF 6) TO UNDERHOOD FUSE BLOCK (IGN O FUSE 6) (DIAGRAM 4 OF 6) TO UNDERHOOD FUSE BLOCK (TBC ACC FUSE 46) (DIAGRAM 4 OF 6) TRAILER WIRING TRAILER WIRING CUTAWAY TRLR BU FUSE 5 BTSI FUSE 28 TRLR PRK FUSE 21 UPFTR PRK FUSE 16 UNDERHOOD FUSE BLOCK W/ ACTIVE HANDLING W/O ACTIVE HANDLING WHT WIRE YEL WIRE

4.3L A/C RELAY AUTOMATIC TRANSMISSION BODY CONTROL MODULE (BCM) BRN WIRE CRANK FUSE 27 CRUISE CONTROL ON/OFF SWITCH ENG 1 FUSE 23 ENG 2 FUSE 21 EVAPORATIVE EMISSIONS (EVAP) CANISTER PURGE SOLENOID EXCEPT 4.3L 4.3L FR WPR FUSE 47 FROM IGNITION SWITCH (DIAGRAM 3 OF 6) FROM UNDERHOOD FUSE BLOCK (SIR FUSE 37) (DIAGRAM 3 OF 6) FUEL INJECTOR 1 FUEL INJECTOR 2 FUEL INJECTOR 3 FUEL INJECTOR 4 FUEL INJECTOR 6 FUEL INJECTOR 6 FUEL INJECTOR 7 (EXCEPT 4.3L) FUEL INJECTOR 8 (EXCEPT 4.3L) IGN 0 FUSE 6 IGN E FUSE 22 IGNITION COIL IGNITION COIL 1 IGNITION COIL 2 IGNITION COIL 3 IGNITION COIL 5 IGNITION COIL 7 IGNITION COIL 8 IGNITION COIL 4 IGNITION COIL 6 IGNITION COIL MODULE INSTRUMENT PANEL CLUSTER MASS AIR FLOW (MAF SENSOR) PARK/ NEUTRAL POSITION (PNP) SWITCH PNK PNK WIRE PNK WIRE POWERTRAIN CONTROL MODULE (PCM) PPL STOP LAMP SWITCH TBC ACC FUSE 46 TURN SIGNAL SWITCH TURN SIGNAL/ MULTIFUNCTION SWITCH WHT WIRE WINDSHIELD WIPER MOTOR YEL WIRE

AIR TEMPERATURE ACTUATOR AUXILIARY 1 FUSE 32 AUXILIARY HIGH SPEED BLOWER MOTOR RELAY AUXILIARY HVAC CONTROL PROCESSOR AUXILIARY LOW SPEED BLOWER MOTOR RELAY AUXILIARY MED SPEED BLOWER MOTOR RELAY AUXILIARY MODE ACTUATOR AUXILIARY AIR TEMPERATURE ACTUATOR AUXILIARY RELAY BLK WIRE BODY CONTROL MODULE BODY FUSE BLOCK BREAKOUT) (W/O RV UPFITTER OPTION) (W/ RV UPFITTER OPTION) BRKS FUSE 11 BRN WIRE DK GRN WIRE DRIVER WINDOW SWITCH (IF EQUIPPED) ELECTRONIC BRAKE CONTROL MODULE (EBCM) FROM BODY FUSE BLOCK (CTSY LP/SEO FUSE 3) (DIAGRAM 3 OF 6) FROM IGNITION SWITCH (DIAGRAM 3 OF 6) FRONT AUXILIARY HVAC CONTROL ASSEMBLY FRONT AUXILIARY HVAC CONTROL ASSEMBLY REAR AUXILIARY HVAC CONTROL ASSEMBLY FRONT PASSENGER WINDOW SWITCH (IF EQUIPPED) HVAC 1 FUSE 9 HVAC CONTROL ASSEMBLY HVAC FUSE 10 NOT AVAILABLE FUSE 1 ORG/ WIRE OSRVM FUSE 2 OUTSIDE REARVIEW MIRROR SWITCH (IF EQUIPPED) PROVISIONAL RED/BLK WIRE RED/WHT WIRE RR BLOWER FUSE 13 TAN WIRE TRACTION CONTROL SWITCH UNDERHOOD FUSE BLOCK W/ ACTIVE HANDLING W/ AUXILIARY HVAC W/ REAR AUXILIARY CONTROL W/ REAR AUXILIARY HVAC W/O ACTIVE HANDLING W/O REAR AUXILIARY CONTROL WND RAP RELAY 23 PWR WND CIRCUIT BREAKER 34

BLK WIRE BODY CONTROL MODULE (BEHIND LOWER RIGHT SIDE OF DASH) IGN VOLT BODY FUSE BLOCK (UNDER LEFT FRONT SEAT) BRN WIRE DK BLU WIRE DK GRN WIRE DRIVER WINDOW SWITCH HOT AT ALL TIMES LT BLU WIRE PASSENGER WINDOW SWITCH PWR WDO CIRCUIT BREAKER 2 RAP RELAY RIGHT DN SPLICE SPLICE BLOCK TAN WIRE UP DN UP DN LEFT WHT WIRE YEL WIRE

2500 2501 COMPUTER DATA LINES SYSTEM 28 27 43 44 66 46 HI SPD SER DATA (+) HI SPD SER DATA (-) AUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSION (EXCEPT 4.3L, 5.3L) BLK WIRE BLK/WHT WIRE BODY CONTROL MODULE (BCM) (BEHIND LOWER RIGHT SIDE OF DASH) BRAKE BRAKE POS POS LOW SEN (-) (+) (-) (+) REF SIG BRAKE PEDAL POSITION SENSOR (TOP OF BRAKE PEDAL ASSEMBLY) BRK B+ BRN WIRE BRN/WHT WIRE COMPUTER DATA LINES SYSTEM CONTROL SOLENOID FUEL TEM SIG BRAKE APPLY SEN SIG LOW REF GM LAN HI SPD GRY WIRE HI SPD SER DATA + INTERNAL MODE SWITCH (IMS) MODULE (TCM) PARK/NEUTRAL POSITION (PNP) SWITCH RED WIRE SOL CTRL TAN WIRE TAN/BLK WIRE TAN/WHT WIRE TRANSMISSION CONTROL TRANSMISSION CONTROL MODULE (TCM) (6.6L:LEFT FRONT CORNER OF ENGINE COMPT) VALVE ASSEMBLY WHT WIRE YEL WIRE

AIR BAG OFF IND AIR BAG ON IND BLK/BLU WIRE BLK/WHT WIRE BRN WIRE BRN/WHT WIRE COMPUTER DATA LINES SYSTEM CONNECTOR BREAKOUT) PNK WIRE DK BLU/WHT WIRE DK GRN WIRE DRIVER SEAT BELT SWITCH DRIVER SEAT BELT BUCKLE FRT PRK LAMPS FUSE 4 GRY WIRE HEAVY DUTY HOT AT ALL TIMES BODY FUSE AIR BAG/ AOS BLOCK (UNDER FUSE 10 LEFT FRONT SEAT) HOT W/ PRK LAMPS RELAY HOT W/ RUN/ CRNK RELAY 15 ENERGIZED AIR BAG FUSE 28 INFLATABLE RESTRAINT SENSING, DIAGNOSTIC MODULE (SDM) (UNDER LEFT FRONT SEAT) INFLATABLE RESTRAINT STEERING WHEEL MODULE (IN STEERING WHEEL) INFLATABLE RESTRAINT STEERING WHEEL MODULE COIL (AT TOP OF STEERING COLUMN) IPC FUSE 10 LIGHT DUTY LO CTRL HI CTRL HI CTRL LO CTRL L LO CTRL L HI CTRL R HI CTRL R LO CTRL LOGIC LOW REFERENCE LOW SPD BATT GROUND LT BLU WIRE LT BLU/WHT WIRE LT GRN WIRE LT GRN/BLK WIRE NCA WIRE ORG/ WIRE ORG/BLK WIRE PASSENGER SEAT BELT BUCKLE (W/O MANUAL SUPPRESSION SWITCH, RV/UPFITTER) PASSENGER SEAT BELT SWITCH PNK 1 1 1 1 1 1 1 1 1 1 1 1 LO CTRL HI CTRL HI CTRL LO CTRL WIRE PNK PNK WIRE PNK WIRE PNK/BLK WIRE PPL PPL/WHT WIRE RED WIRE RED/ WHT WIRE RED/WHT WIRE ROLLOVER HI SIG L SEAT BELT SW R SEAT BELT SW SENS SIG SHORTING BAR SHORTING SHORTING BAR BAR SUPPRESSION IND CTRL SW SIG TAN WIRE TAN/BLK WIRE TAN/WHT WIRE UNDERHOOD FUSE BLOCK (ON LEFT SIDE OF ENGINE COMPT) W/ MANUAL SUPPRESSION SWITCH W/O MANUAL SUPPRESSION SWITCH, RV/UPFITTER WHT WIRE WHT/BLK WIRE YEL WIRE YEL/BLK WIRE