Chevrolet Chevy Express G3500 (1996-2012) blk/wht Wiring diagrams

1 2 6 8 20 21 22 23 40 42 47 48 51 62 63 GND TCC PWM CTRL PC SOL HI CTRL AUTOMATIC TRANSMISSION INPUT SHAFT SPEED SENSOR BLK WIRE BLK/WHT WIRE BRN WIRE DK BLU WIRE DK BLU/WHT WIRE DK GRN WIRE ENGINE COOLANT TEMPERATURE SENSOR (ON LEFT SIDE OF ENGINE) FROM UNDERHOOD PASS- THROUGH GROMMET BREAKOUT) GRN WIRE GRY WIRE HOT AT ALL TIMES HOT IN ACCY, RUN, START HOT IN RUN, START IGN 0 FUSE 6 INSTRUMENT PANEL CLUSTER LT BLU WIRE LT BLU/WHT WIRE LT GRN WIRE ORG/ WIRE ORG/BLK WIRE PARK/NEUTRAL POSITION SWITCH (LEFT SIDE OF TRANSMISSION) PC SOL LO CTRL PPL FRONT LOW SIG FRONT HIGH SIG PCM BATT FUSE 2 PCM IGN 1 FUSE 38 PNK WIRE POWERTRAIN CONTROL MODULE (IN ENGINE COMPT, ON LEFT INNER FENDER) PPL PRNDL INDICATOR RED/WHT WIRE SERIAL DATA TAN WIRE TAN/BLK WIRE TAN/WHT WIRE TOW/ HAUL SWITCH TOW/HAUL INDICATOR TOW/HAUL SWITCH SIG UNDERHOOD FUSE BLOCK (LEFT SIDE OF ENGINE COMPARTMENT) VEHICLE SPEED SENSOR WHT WIRE YEL WIRE YEL/BLK WIRE

A/T INPUT SHAFT SPEED ACCESSORY VOLT AT ISS HI SIG BLK WIRE BLK/WHT WIRE BODY FUSE BLOCK (UNDER LEFT FRONT SEAT) BRN WIRE COMPUTER DATA LINES SYSTEM DK BLU WIRE DK BLU/WHT WIRE ECM/TCM GLOW PLUG CNTRL MDL IGN 1 FUSE 38 FOH/ECM TCM BATT FUSE 2 GMLAN DATA (+) VSS LOW PC SOL LOW PPL GMLAN DATA (-) 2-3 SHIFT SOL GMLAN DATA (-) GMLAN DATA (+) TR SW P SIG PC SOL HI VSS HI SIG STOP LMP VOLT GRY WIRE HOT AT ALL TIMES HOT IN ACC OR RUN HOT IN ACC RUN AND START HOT IN RUN OR START IGN 0 FUSE 6 LT BLU WIRE LT BLU/WHT WIRE LT GRN WIRE ORG/ WIRE ORG/BLK WIRE P/N PARK/NEUTRAL POSITION (PNP) SWITCH (ON LEFT SIDE OF TRANSMISSION) PNK WIRE PPL REAR HI SIG GMLAN DATA (+) GMLAN DATA (-) RED/WHT WIRE SENSOR (A/T ISS) (LEFT SIDE OF TRANSMISSION STOP LAMP FUSE 7 STOP LAMP SWITCH (ABOVE BRAKE PEDAL) STOP/CHMSL FUSE 8 TAN WIRE TAN/BLK WIRE TAN/WHT WIRE TBC/TCM ACCY FUSE 46 TFP SW B SIG TFT SENS SIG TR SW A SIG LOW REF IGN 1 VOLT BATTERY TFP SW C SIG TR SW B SIG TR SW C SIG TFP SW A SIG PNK WIRE TRANSMISSION CONTROL MODULE (TCM) (LEFT FRONT CORNER OF ENGINE COMPT) UNDERHOOD FUSE BLOCK (ON LEFT SIDE OF ENGINE COMPT) VEHICLE SPEED SENSOR (VSS) (RIGHT SIDE OF TRANSMISSION) WHT WIRE YEL WIRE YEL/BLK WIRE

AUTOMATIC TRANSMISSION AUTOMATIC TRANSMISSION INTERNAL MODE SWITCH (IMS) AUXILIARY BATTERY BATTERY BLK WIRE BLK/WHT WIRE BODY CONTROL MODULE (BCM) (BEHIND LOWER RIGHT SIDE OF DASH) GMLAN SERIAL DATA CHARGING CIRCUIT COMPUTER DATA LINES SYSTEM CONTROL SOLENOID VALVE ASSEMBLY CRNK RELAY 39 DATA BUS - DATA FUEL BUS (-) INJECTOR SUPPLY VOLTAGE DK GRN WIRE ENGINE CONTROL MODULE (ECM) (LEFT SIDE OF ENGINE COMPT) FUSIBLE LINK 2 GRY WIRE IGNITION SWITCH IGNITION VOLTAGE OFF ORG/BLK WIRE PNK WIRE PPL RED WIRE RUN WIRE STARTER ENABLE RELAY CTRL STARTER MOTOR STRTR SOL FUSE 44 TAN WIRE TAN/BLK WIRE TRANSMISSION CONTROL MODULE (TCM) UNDERHOOD FUSE BLOCK (ON LEFT SIDE OF ENGINE COMPT) UNDERHOOD JUNCTION BLOCK WHT WIRE YEL/BLK WIRE

2 6 3 1 CAN BUS HI LO REF CAN BUS LO 3 21 DIMMING CTRL TRACTION SW 5.3L, 4.8L, 6.0L 4.3L 6 16 TCC BRAKE SIG PRK BRK SW ABS IND. ABS MDL FUSE 2 ABS MTR FUSE 1 BLK WIRE BLK/PPL WIRE BLK/WHT WIRE BODY CONTROL MODULE (BCM) (BEHIND LOWER RIGHT SIDE OF DASH) BRAKE IND BREAKOUT TOWARDS INSTRUMENT PANEL CLUSTER) BRK SW FUSE 13 BRN WIRE BRN/WHT WIRE COMPUTER DATA LINES SYSTEM DK BLU WIRE DK GRN WIRE ENGINE CONTROL MODULE (ECM) (LEFT SIDE OF ENGINE COMPT) FUSE 29 GRY WIRE GRY/BLK WIRE HI SPD GMLAN DATA + HI SPD GMLAN DATA + B+ HI SPD GMLAN DATA- HI SPD GMLAN DATA- GND HOT AT ALL TIMES HOT W/ RUN/CRNK RELAY 15 ENERGIZED IGN VOLT IGN VOLT STEERING SENS A STEERING SENS C INSTRUMENT PANEL CLUSTER (IPC) IP CLSTR FUSE 10 LEFT FRONT WHEEL SPEED SENSOR (WSS) (ON INSIDE OF LEFT FRONT WHEEL) LEFT REAR WHEEL SPEED SENSOR (WSS) (AT LEFT REAR WHEEL HUB) LF WHEEL SPD SENS LOW REF LOW REF LO SPD GMLAN LOGIC LOGIC STEERING WHEEL SPEED/ POSITION SENSOR (AT BASE OF STEERING COLUMN) LOW REF RF WHEEL SPD SENS LOW STABILITY IND LT BLU WIRE LT BLU/WHT WIRE LT GRN WIRE ORG/ WIRE ORG/BLK WIRE PARK BRAKE SWITCH (UNDER LEFT PNK 7 3 5 6 2 4 1 8 WIRE PNK WIRE RED WIRE RED/BLK WIRE RED/WHT WIRE RIGHT FRONT WHEEL SPEED SENSOR (WSS) (ON INSIDE OF RIGHT FRONT WHEEL) RIGHT REAR WHEEL SPEED SENSOR (WSS) (AT RIGHT REAR WHEEL HUB) SERIAL DATA SERIAL DATA ENABLE B+ SIDE OF DASH) STEERING ANGLE SENS CAN BUS LO DATA STEERING SENS B STOP LAMP SWITCH (BEHIND LEFT SIDE OF DASH, ABOVE BRAKE PEDAL) STR/WHL SNSR (G) TAN WIRE TAN/BLK WIRE TRACTION CONTROL SWITCH UNDERHOOD FUSE BLOCK (ON LEFT SIDE OF ENGINE COMPT) VDC IND VEHICLE SPD SIG CAN BUS HI DATA VEHICLE SPEED SIGNAL WHT WIRE WHT/BLK WIRE YAW, LATERAL ACCELERATION SENSOR (UNDER FRONT PASSENGER SEAT) YEL WIRE YEL/BLK WIRE

5.3L, 4.8L, 6.0L 4.3L 6.6L ABS IND. ABS MDL FUSE 2 ABS MTR FUSE 1 B+ SERIAL DATA ENABLE VEHICLE SPD SIG BLK WIRE BLK/WHT WIRE BODY CONTROL MODULE (BCM) (BEHIND LOWER RIGHT SIDE OF DASH) BRAKE BOOSTER FLUID FLOW ALARM SWITCH (IN POWER STEERING PUMP OUTLET HOSE) BRAKE FLUID LEVEL SWITCH (AT LEFT REAR OF ENGINE COMPT) BRAKE IND BRAKE PRESSURE DIFFERENTIAL SWITCH (ON BRAKE VALVE, NEAR FRONT OF EBCM) BRK FLUID LEVEL SENSOR SIG BRAKE WARNING INDICATOR CTRL BRK SW FUSE 13 COMPUTER DATA LINES SYSTEM DK GRN WIRE GND HI SPD GMLAN BUS - HI SPD GMLAN BUS - HEAVY DUTY HOT AT ALL TIMES HOT W/ RUN/CRNK RELAY 15 ENERGIZED INSTRUMENT PANEL CLUSTER (IPC) IPC FUSE 10 LEFT FRONT WHEEL SPEED SENSOR (WSS) (ON INSIDE OF LEFT FRONT WHEEL) LF WHEEL SPEED SENS LOW REF LIGHT DUTY LO SPD GMLAN LOGIC LT BLU WIRE LT BLU/BLK WIRE LT BLU/WHT WIRE OF DASH, ABOVE BRAKE PEDAL) PARK BRAKE SWITCH (UNDER LEFT PNK WIRE PPL PRK BRK SW RED/BLK WIRE RED/WHT WIRE RF WHEEL SPD SENS LOW REF RIGHT FRONT WHEEL SPEED SENSOR (WSS) (ON INSIDE OF RIGHT FRONT WHEEL) SIDE OF DASH) SIGNAL ENGINE CONTROL MODULE (ECM) (LEFT SIDE OF ENGINE COMPT) STOP LAMP SWITCH (BEHIND LEFT SIDE TAN WIRE TAN/BLK WIRE TAN/WHT WIRE TCC BRAKE SIG TOWARDS INSTRUMENT PANEL CLUSTER) UNDERHOOD FUSE BLOCK (ON LEFT SIDE OF ENGINE COMPT) VEHICLE SPEED YEL WIRE YEL/BLK WIRE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 LH AUDIO SIG (+) RH AUDIO SIG (+) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 B+ LF MID OUT (+) RF MID OUT (+) 1959 1955 LR MID OUT (-) RR MID OUT (-) 2 1 8 LO REF 658 1782 VOICE SIG DRAIN WIRE HI SPD GMLAN ANTENNA IN BATT POSITIVE VOLT BLK/WHT WIRE BODY CONTROL MODULE (BCM) (BEHIND LOWER RIGHT SIDE OF DASH) BODY FUSE BLOCK (UNDER LEFT FRONT SEAT) BREAKOUT) BRN/WHT WIRE CELLULAR, DIGITAL RADIO ANTENNA CELLULAR/ NAVIGATION ANTENNA COAX COMPUTER DATA LINES SYSTEM CRUISE CONTROL SYSTEM CUTAWAY UPFITTER DIGITAL RADIO RECEIVER (LEFT SIDE OF DASH) DK BLU WIRE DK GRN WIRE DK GRN/WHT WIRE DRAIN WIRE GRY WIRE HOT AT ALL TIMES INFLATABLE RESTRAINT STEERING WHEEL MODULE COIL (AT TOP OF STEERING COLUMN) INFO LED DIMMING CTRL GND LF MID OUT (-) RF MID OUT (-) LEFT CARGO DOOR SPEAKER (IF EQUIPPED) LEFT FRONT SPEAKER LEFT REAR SPEAKER LH AUDIO SIG + RH AUDIO SIG + LO GMLAN SERIAL DATA LO REF LO SERIAL DATA LR MID OUT (+) RR MID OUT (+) LT BLU WIRE LT BLU/BLK WIRE LT GRN WIRE MUTE NCA WIRE ORG/ WIRE PASSENGER/ CARGO PNK WIRE RADIO RADIO ANTENNA RDO/ CHIME FUSE 20 RED/WHT WIRE RIGHT CARGO DOOR SPEAKER (IF EQUIPPED) RIGHT FRONT SPEAKER RIGHT REAR SPEAKER RIGHT STEERING WHEEL CONTROL SWITCH SEEK DOWN SEEK UP SOURCE STEERING WHEEL CTRL TAN WIRE TAN/BLK WIRE TAN/WHT WIRE USB CABLE USB CHARGE USB RECEPTACLE VEHICLE COMMUNICATION INTERFACE MODULE (VICM) (BELOW STEERING COLUMN) VOICE SIG VOL DOWN VOL UP W/ VEHICLE COMMUNICATION SYSTEM W/O VEHICLE COMMUNICATION SYSTEM WHT WIRE YEL WIRE

13 14 PNK WIRE 15 16 17 18 19 20 21 22 PPL 22 23 PNK WIRE 5.3L W/ CA EMISSONS OTHER BLK WIRE BLK/WHT WIRE BRN WIRE BRN/WHT WIRE DK BLU WIRE DK BLU/WHT WIRE DK GRN/WHT WIRE ENGINE COOLANT TEMPERATURE SENSOR (AT LEFT FRONT OF ENGINE) ENGINE OIL LEVEL SWITCH (RIGHT SIDE OF OIL PAN) FUEL PUMP FUSE 12 FUEL PUMP RELAY FUEL PUMP, SENDER ASSEMBLY (ON FUEL TANK) GAS PASS/CARGO HEAVY DUTY (W/O HD TRUCK TRAILER WIRING) GRY WIRE HEATED OXYGEN SENSOR (BANK 1 SENSOR 1) (IN EXH PIPE, FRONT OF CAT CONVERTER) HEATED OXYGEN SENSOR (BANK 1 SENSOR 2) (IN EXH PIPE, BACK OF CAT CONVERTER) HEATED OXYGEN SENSOR (BANK 2 SENSOR 1) (IN EXH PIPE, FRONT OF CAT CONVERTER) HEATED OXYGEN SENSOR (BANK 2 SENSOR 2) (IN EXH PIPE, BACK OF CAT CONVERTER) HOT AT ALL TIMES KNOCK SENSOR 1 (BELOW FRONT OF INTAKE MANIFOLD) KNOCK SENSOR 2 (BELOW REAR OF INTAKE MANIFOLD) LT BLU WIRE NCA WIRE ORG/ WIRE ORG/BLK WIRE OTHER PARK/NEUTRAL POSITION SWITCH (LEFT SIDE OF TRANSMISSION) PNK 1 2 3 4 5 WIRE PNK PNK 28 29 WIRE PNK PNK 6 7 WIRE PNK PNK WIRE PNK WIRE PNK/BLK WIRE PPL PPL PNK PNK WIRE PPL PPL PPL/WHT WIRE TAN WIRE TAN/WHT WIRE UNDER- HOOD FUSE BLOCK (LEFT SIDE OF ENGINE COMPT) WHT WIRE YEL WIRE

16 17 18 19 20 21 22 23 PPL 21 22 23 24 25 27 26 28 PPL 24 25 26 PNK WIRE 29 30 31 PNK WIRE AUTOMATIC TRANSMISSION INPUT SHAFT SPEED SENSOR BLK WIRE BLK/WHT WIRE BRN WIRE CAN VENT FUSE 34 CHMSL VLT CRUISE CONTROL SYSTEM CRUISE ON SW DK BLU WIRE DK BLU/WHT WIRE DK GRN WIRE DK GRN/WHT WIRE GROUND GRY WIRE GRY/BLK WIRE HOT AT ALL TIMES IGN IGN 1 VLT LOW REF LT BLU WIRE LT BLU/BLK WIRE LT BLU/WHT WIRE LT GRN WIRE ORG/ WIRE ORG/BLK WIRE PNK 1 2 3 4 5 6 WIRE PNK 7 8 WIRE PNK WIRE PPL PPL PNK PNK WIRE PPL/WHT WIRE RED WIRE RED/WHT WIRE RES/ACCEL SET/COAST SIDE OF TRANSMISSION) SIGNAL TAC MTR CNTL TAC MTR CNTL 1 TAN WIRE TAN/BLK WIRE TAN/WHT WIRE THROTTLE POSITION SENSOR 1 THROTTLE POSITION SENSOR 2 TPS 1 SIG TPS 2 SIG UART SER DATA UNDERHOOD FUSE BLOCK (LEFT SIDE OF ENGINE COMPARTMENT) VEHICLE SPEED SENSOR WHT WIRE YEL WIRE YEL/BLK WIRE

21 22 23 24 25 26 27 28 PPL 29 30 31 PNK WIRE 5.3L A/C REQUEST A/C SYSTEM (W/ FRONT MANUAL CONTROLS) ANTI-LOCK BRAKES SYSTEM BLK WIRE BLK/WHT WIRE BRN WIRE BRN/WHT WIRE CRANK FUSE 27 CTRL DEL TORQ SIG PC SOL HI CTRL DK BLU/WHT WIRE DK GRN WIRE DK GRN/WHT WIRE EVAP CANP CTRL EVAP VENT CTRL MIL CTRL 2-3 SS CTRL 1-2 SS CTRL VSS GEN CYCLE SIG GEN TURN ON GRY WIRE HOT IN RUN, START HOT IN START IAT SIG IC 1 CTRL IC 7 CTRL IC 6 CTRL IC 4 CTRL PPL IC 8 CTRL IC 2 CTRL IC 5 CTRL IC 3 CTRL IGN IGNITION COILS INSTRUMENT PANEL CLUSTER LOGIC LT BLU WIRE LT BLU/WHT WIRE LT GRN WIRE MAF SIG MAP SIG MALFUNCTION INDICATOR LAMP NCA WIRE ORG/ WIRE ORG/BLK WIRE ORG/WHT WIRE PC SOL LO CTRL PMP RLY CTRL PCM IGN 1 FUSE 38 PNK 1 2 3 4 5 6 WIRE PNK 7 8 WIRE PNK WIRE POWERTRAIN CONTROL MODULE (IN ENGINE COMPT, ON LEFT INNER FENDER) PPL PPL FRONT LOW SIG FRONT HIGH SIG AT ISS HIGH SIG AT ISS LOW SIG PPL FUEL LEV SIG A/C LOW PRESS PPL PNK PNK WIRE PPL/WHT WIRE RED WIRE REF LO SPARK PLUG STARTING/ CHARGING SYSTEM STARTING/CHARGING SYSTEM TAN WIRE TAN/BLK WIRE TAN/WHT WIRE TCC SOL CTRL CLUT RLY CTRL TFT SENS SIG PPL UNDERHOOD FUSE BLOCK (LEFT SIDE OF ENGINE COMPARTMENT) W/ ACTIVE BRAKE CONTROL WHT WIRE YEL WIRE YEL/BLK WIRE

225 7076 STARTING/CHARGING SYSTEM 23 1786 STARTING/ CHARGING SYSTEM TRANSMISSION SYSTEM 2501 6399 COMPUTER DATA LINES SYSTEM 5985 2500 COMPUTER DATA LINES SYSTEM 6141 2700 2365 1271 419 459 COOLING FANS SYSTEM A/C REFRIGERANT PRESSURE SENSOR ACC WAKE SER DATA SER DATA BUS + AIR CONDITIONING SYSTEM ANTI-LOCK BRAKES SYSTEM BLK/WHT WIRE BLOCK BLU WIRE BRN WIRE BRN/WHT WIRE COMPUTER DATA LINES SYSTEM COOLING FANS SYSTEM DK BLU WIRE DK GRN/WHT WIRE ECM RELAY CTRL TAC MTR CTRL 1 IGN VOLT EGR MTR HI CTRL LOW REF A/C REFRIG SENS SIG FUEL LEVEL SENSOR SIG ENGINE CONTROL MODULE (ECM) (LEFT SIDE OF ENGINE COMPT) ENGINE OIL PRESSURE GAUGE FUEL GAUGE FUEL LEVEL SENSOR (ON LEFT FRAME RAIL) FUEL PUMP RLY CTRL LOW REF FUEL RAIL TEMPERATURE (FRT) SENSOR (ON TOP LEFT SIDE OF ENGINE) GEN TURN ON SIG CHARGE IND CTRL GENERATOR SIG PARK/NEUTRAL SIG GRN WIRE GRY WIRE IND INSTRUMENT PANEL CLUSTER (IPC) LOGIC LOW ENGINE OIL PRESSURE IND LOW REF LT BLU WIRE LT GRN/BLK WIRE MALFUNCTION INDICATOR LAMP MIL CONTROL A/C CLUTCH RLY CTRL ORG/ WIRE ORG/BLK WIRE PNK PNK PNK 1 2 3 WIRE PNK WIRE POWER DISTRIBUTION SYSTEM PPL SER DATA BUS - TOS SIG TACHOMETER TAN WIRE TAN/BLK WIRE TRANSMISSION SYSTEM VEHICLE SPEED SIG WAIT TO WAIT TO START IND CTRL WHT WIRE WHT/BLK WIRE YEL WIRE YEL/BLK WIRE