Chevrolet Cab & Chassis C3500 (1989-2000) tan Wiring diagrams

1 2 3 4 5 6 7 8 9 10 ILLUMINATION GROUND A/C DISABLE AUX FAN CTRL IGNITION A/C COMPRESSOR CLUTCH A/C COMPRESSOR CLUTCH RELAY (IN UNDERHOOD FUSE/RELAY CENTER) A/C COMPRESSOR CYCLING SWITCH (IN LOW PRESSURE LINE, ON ACCUMULATOR) A/C CTRL A/C HIGH PRESSURE CUTOUT SWITCH (ON A/C COMPRESSOR) A/C LOW PRESSURE CUTOUT SWITCH (ON A/C COMPRESSOR) A/C REQ AUX FAN FUSE AUXILIARY COOLING FAN MOTOR AUXILIARY COOLING FAN RELAY (EXC 4.3L) (IN UNDERHOOD FUSE/RELAY CENTER) BATTERY IGNITION GROUND DEFOGGER ELEMENT BLK WIRE BLK/WHT WIRE BLOWER FUSE 3 BLOWER MOTOR (UNDER RIGHT SIDE OF DASH) BLOWER RESISTOR (ON BLOWER MOTOR HOUSING) BLOWER SWITCH BRN WIRE DIODE DK BLU WIRE DK GRN WIRE DK GRN/WHT WIRE FRONT MODE DOOR MOTOR (ON FRONT A/C-HEATER HOUSING) FUSE BLOCK GRY WIRE GRY/BLK WIRE HIGH BLOWER RELAY (ON TOP OF FRONT A/C-HEATER HOUSING) HOT AT ALL TIMES HOT AT ALL TIMES UNDERHOOD FUSE-RELAY CENTER HOT IN RUN HOT IN RUN OR START HTR A/C FUSE 12 HVAC CONTROL MODULE IGN E FUSE A/C COMP FUSE LT BLU WIRE LT GRN WIRE OFF LO ORG/ WIRE PNK WIRE PPL REAR DEFOGGER SYSTEM RED WIRE SW SIG SW SIG RELAY CTRL TAN WIRE UNDERHOOD FUSE-RELAY CENTER VALVE CTRL AIR TEMP DR SENSOR MODE SIGNAL A/C SWITCH VEHICLE CONTROL MODULE (LEFT SIDE OF ENGINE COMPT) WATER VALVE (SUBURBAN, UTILITY, CREW CAB ONLY) (RIGHT CENTER OF INTAKE AREA) WHT WIRE YEL WIRE

39 (OR 1020) 7.4L VIN J ONLY 900 419 507 389 12 5 15 4 FUEL RET MIL IND UPSHIFT IND SPEEDO ACCY ANTI- LOCK BRAKES IND ANTI-LOCK BRAKES SYSTEM ANTI-THEFT SYSTEM BAT IND HI BEAM IND BLK WIRE BLK/WHT WIRE BRAKE IND BRAKE PRESSURE WARNING SWITCH (ON UNDERSIDE OF ELECTRONIC BRAKE CONTROL MODULE) BRN WIRE BRN/WHT WIRE CHECK GAUGES IND CHECK GAUGES LAMP DRIVER CONVENIENCE CENTER DAYTIME RUNNING LAMPS IND AIR BAG IND DK BLU WIRE DK BLU/WHT WIRE DK GRN WIRE ELECTRONIC BRAKE CONTROL MODULE (EBCM) (ON LEFT SIDE OF ENGINE COMPT) ENGINE CONTROLS SYSTEM (FUEL PUMP BALANCE RELAY) FUEL GAUGE FUEL PUMP BALANCE MODULE (INSIDE LEFT SIDE OF FRAME RAIL) FUEL PUMP, SENDER (IN FUEL TANK) GRN WIRE GRY WIRE HEADLIGHTS SYSTEM HOT IN RUN OR START I/P FUSE BLOCK GAUGES FUSE 4 HOT IN RUN, BULB TEST OR START IGN IGN E MINI FUSE IGN SW BRAKE IND BRAKE PSI PK BRAKE 33 33 IGNITION COIL (TOP LEFT REAR OF ENGINE) IGNITION SWITCH ILLUMINATION INSTRUMENT CLUSTER LED DIMMING LEFT TURN IND LOCK OFF LT BLU WIRE LT GRN WIRE LT GRN/BLK WIRE M/T A/T PNK WIRE MALFUNC- TION INDICATOR LAMP NCA WIRE PARITY PRNDL PARK BRAKE SWITCH (ON PARK BRAKE PEDAL BRACKET) PNK WIRE PPL PPL 9 29 30 FUEL VSS VSS PPL/WHT WIRE PRNDL PRNDL A PRNDL B PRNDL C RIGHT TURN IND RUN WIRE SAFETY BELT IND SECONDARY FUEL GAUGE SENDER (IN REAR FUEL TANK) SECURITY IND SENS RTRN FUEL IN SERVICE ENGINE SOON SINGLE FUEL TANK DUAL FUEL TANKS SPEEDOMETER STARTING/CHARGING SYSTEM SUPPLEMENTAL RESTRAINTS SYSTEM TACH TAN WIRE TAN/WHT WIRE TEMP GAUGE OIL GAUGE TRANS FUSE 20 TRANSMISSION RANGE SWITCH TWISTED PAIR UNDERHOOD FUSE BLOCK UPSHIFT IND (M/T ONLY) VEHICLE CONTROL MODULE (VCM) (LEFT SIDE OF ENGINE COMPT) VEHICLE SPEED SENSOR (LEFT SIDE OF TRANSMISSION, LEFT SIDE OF TRAN- VEHICLE SPEED SENSOR (VSS) ADAPTER VOLTMETER WARNING SYSTEMS WHT WIRE YEL WIRE

1-2 SHIFT SOL 1-2 SHIFT SOLENOID 2-3 SHIFT SOL 2-3 SHIFT SOLENOID A/T ISS HI IN A/T ISS LO IN AUTOMATIC TRANSMISSION BATTERY IN BLK WIRE BLK/WHT WIRE BLU/WHT WIRE BRAKE FUSE 18 BRAKE SWITCH ASSEMBLY (ON BRAKE PEDAL BRACKET) BRAKE SWITCH INPUT BRN WIRE BRN/WHT WIRE DATA CLASS II DK BLU WIRE ECM 1 FUSE ECM-B FUSE ECT SENS INPUT ELECTRONIC BRAKE CONTROL MODULE ENG 1 FUSE FRONT WHEEL LOCK FUEL INJECTORS, IGNITION CONTROL MOUDULE, IGNITION COIL FUEL PUMP, OIL PRESS SWITCH/ SENDER, FUEL PUMP RELAY GAUGES FUSE 4 GRY WIRE GRY/BLK WIRE HEADLAMP, PANEL DIMMER SWITCH PNK WIRE HOT AT ALL TIMES HOT IN RUN HOT IN RUN OR START HOT IN RUN, BULB TEST OR START I/P FUSE BLOCK IGNITION IN INSTRUMENT CLUSTER LEFT REAR SIDE LT BLU WIRE LT BLU/WHT WIRE LT GRN WIRE LT GRN/BLK WIRE MAF SENSOR, HEATED OXYGEN SENSORS MALFUNCTION INDICATOR LAMP MIL CONTROL ORG/ WIRE PCM GROUND PCS SOL HI OUT PCS SOL LO OUT PNK WIRE PPL PPL DATA LINK CONNECTOR (UNDER LEFT SIDE OF DASH) PPL/WHT WIRE PRESS CTRL HI SOLENOID LO RANGE SIGNAL "A" RANGE SIGNAL "B" RANGE SIGNAL "C" RED WIRE RED/BLK WIRE SENSOR GROUND SENSOR RETURN TAN WIRE TCC PWM SOL TCC PWM SOLENOID THROTTLE POSITION SENSOR (MOUNTED TO SIDE OF THROTTLE BODY) TP SENS INPUT TRANS FLUID TEMP SENSOR TRANS FUSE 20 TRANS RANGE PRESSURE SWITCH ASSEMBLY TRANS RANGE SWITCHES TRANS TEMP SIG IN TRANSFER CASE, AXLE SWITCHES UNDERHOOD FUSE/RELAY CENTER VEHICLE CONTROL MODULE (VCM) (LEFT SIDE OF ENGINE COMPT) VEHICLE SPEED SENSOR VEHICLE SPEED SENSOR ADAPTOR VSS HI VSS LO YEL WIRE YEL/BLK WIRE

39 (OR 1020) AIR BAG IND ANTI- LOCK BRAKES IND ANTI-LOCK BRAKES SYSTEM ANTI-THEFT SYSTEM BLK WIRE BLK/WHT WIRE BRAKE IND BRN WIRE BRN/WHT WIRE CHECK GAUGES IND CHECK GAUGES LAMP DRIVER DAYTIME RUNNING LAMPS IND DIMMING LED DK BLU WIRE DK GRN WIRE ENGINE CONTROLS SYSTEM FUEL GAUGE FUEL PUMP/ OIL PRESSURE SWITCH, SENDER (UNDER INTAKE MANIFOLD, CENTER OF ENGINE) GENERATOR GRY WIRE HEADLIGHTS SYSTEM HI-BEAM IND IGN ILLUMINATION IND INSTRUMENT CLUSTER LOW COOLANT IND LOW COOLANT LEVEL INDICATOR MODULE (BEHIND CENTER OF DASH) LOW COOLANT LEVEL SWITCH (IN COOLANT RESERVOIR, RIGHT SIDE OF ENGINE COMPT) LT BLU WIRE LT GRN WIRE LT GRN/BLK WIRE OIL PRESS PNK PNK WIRE PNK PPL WIRE PNK WIRE PPL PPL/WHT WIRE PRNDL PRNDL A PRNDL B PRNDL C PRNDL PARITY RIGHT TURN IND LEFT TURN IND SAFETY BELT IND SECURITY IND SERVICE ENGINE SOON IND SERVICE THROTTLE SOON IND SOLID STATE SPEED- OMETER STARTING/CHARGING SYSTEM SUPPLEMENTAL RESTRAINTS SYSTEM TACH TAN WIRE TAN/WHT WIRE TEMP GAUGE TRANSMISSION RANGE SWITCH (LEFT SIDE OF TRANSMISSION) VOLT- METER WAIT TO BAT IND WARNING SYSTEMS WATER IN FUEL IND WATER IN-FUEL SENSOR (ON FUEL FILTER/ MANAGER) WHT WIRE WHT/BLK WIRE YEL WIRE YEL/BLK WIRE

39 (OR 1020) 7.4L VIN J ONLY 900 419 507 389 12 5 15 4 FUEL RET MIL IND UPSHIFT IND SPEEDO ACCY ANTI- LOCK BRAKES IND ANTI-LOCK BRAKES SYSTEM ANTI-THEFT SYSTEM BAT IND HI BEAM IND BLK WIRE BLK/WHT WIRE BRAKE IND BRAKE PRESSURE WARNING SWITCH (ON UNDERSIDE OF ELECTRONIC BRAKE CONTROL MODULE) BRN WIRE BRN/WHT WIRE CHECK GAUGES IND CHECK GAUGES LAMP DRIVER CONVENIENCE CENTER DAYTIME RUNNING LAMPS IND AIR BAG IND DK BLU WIRE DK BLU/WHT WIRE DK GRN WIRE ELECTRONIC BRAKE CONTROL MODULE (EBCM) (ON LEFT SIDE OF ENGINE COMPT) ENGINE CONTROLS SYSTEM (FUEL PUMP BALANCE RELAY) FUEL GAUGE FUEL PUMP BALANCE MODULE (INSIDE LEFT SIDE OF FRAME RAIL) FUEL PUMP, SENDER (IN FUEL TANK) GRN WIRE GRY WIRE HEADLIGHTS SYSTEM HOT IN RUN OR START I/P FUSE BLOCK GAUGES FUSE 4 HOT IN RUN, BULB TEST OR START IGN IGN E MINI FUSE IGN SW BRAKE IND BRAKE PSI PK BRAKE 33 33 IGNITION COIL (TOP LEFT REAR OF ENGINE) IGNITION SWITCH ILLUMINATION INSTRUMENT CLUSTER LED DIMMING LEFT TURN IND LOCK OFF LT BLU WIRE LT GRN WIRE LT GRN/BLK WIRE M/T A/T PNK WIRE MALFUNC- TION INDICATOR LAMP NCA WIRE PARITY PRNDL PARK BRAKE SWITCH (ON PARK BRAKE PEDAL BRACKET) PNK WIRE PPL PPL 9 29 30 FUEL VSS VSS PPL/WHT WIRE PRNDL PRNDL A PRNDL B PRNDL C RIGHT TURN IND RUN WIRE SAFETY BELT IND SECONDARY FUEL GAUGE SENDER (IN REAR FUEL TANK) SECURITY IND SENS RTRN FUEL IN SERVICE ENGINE SOON SINGLE FUEL TANK DUAL FUEL TANKS SPEEDOMETER STARTING/CHARGING SYSTEM SUPPLEMENTAL RESTRAINTS SYSTEM TACH TAN WIRE TAN/WHT WIRE TEMP GAUGE OIL GAUGE TRANS FUSE 20 TRANSMISSION RANGE SWITCH TWISTED PAIR UNDERHOOD FUSE BLOCK UPSHIFT IND (M/T ONLY) VEHICLE CONTROL MODULE (VCM) (LEFT SIDE OF ENGINE COMPT) VEHICLE SPEED SENSOR (LEFT SIDE OF TRANSMISSION, LEFT SIDE OF TRAN- VEHICLE SPEED SENSOR (VSS) ADAPTER VOLTMETER WARNING SYSTEMS WHT WIRE YEL WIRE

1-2 SHIFT SOL 1-2 SHIFT SOLENOID 2-3 SHIFT SOL 2-3 SHIFT SOLENOID A/T ISS HI IN A/T ISS LO IN AUTOMATIC TRANSMISSION BATTERY IN BLK WIRE BLK/WHT WIRE BLU/WHT WIRE BRAKE FUSE 18 BRAKE SWITCH ASSEMBLY (ON BRAKE PEDAL BRACKET) BRAKE SWITCH INPUT BRN WIRE BRN/WHT WIRE DATA CLASS II DK BLU WIRE ECM 1 FUSE ECM-B FUSE ECT SENS INPUT ELECTRONIC BRAKE CONTROL MODULE ENG 1 FUSE FRONT WHEEL LOCK FUEL INJECTORS, IGNITION CONTROL MOUDULE, IGNITION COIL FUEL PUMP, OIL PRESS SWITCH/ SENDER, FUEL PUMP RELAY GAUGES FUSE 4 GRY WIRE GRY/BLK WIRE HEADLAMP, PANEL DIMMER SWITCH PNK WIRE HOT AT ALL TIMES HOT IN RUN HOT IN RUN OR START HOT IN RUN, BULB TEST OR START I/P FUSE BLOCK IGNITION IN INSTRUMENT CLUSTER LEFT REAR SIDE LT BLU WIRE LT BLU/WHT WIRE LT GRN WIRE LT GRN/BLK WIRE MAF SENSOR, HEATED OXYGEN SENSORS MALFUNCTION INDICATOR LAMP MIL CONTROL ORG/ WIRE PCM GROUND PCS SOL HI OUT PCS SOL LO OUT PNK WIRE PPL PPL DATA LINK CONNECTOR (UNDER LEFT SIDE OF DASH) PPL/WHT WIRE PRESS CTRL HI SOLENOID LO RANGE SIGNAL "A" RANGE SIGNAL "B" RANGE SIGNAL "C" RED WIRE RED/BLK WIRE SENSOR GROUND SENSOR RETURN TAN WIRE TCC PWM SOL TCC PWM SOLENOID THROTTLE POSITION SENSOR (MOUNTED TO SIDE OF THROTTLE BODY) TP SENS INPUT TRANS FLUID TEMP SENSOR TRANS FUSE 20 TRANS RANGE PRESSURE SWITCH ASSEMBLY TRANS RANGE SWITCHES TRANS TEMP SIG IN TRANSFER CASE, AXLE SWITCHES UNDERHOOD FUSE/RELAY CENTER VEHICLE CONTROL MODULE (VCM) (LEFT SIDE OF ENGINE COMPT) VEHICLE SPEED SENSOR VEHICLE SPEED SENSOR ADAPTOR VSS HI VSS LO YEL WIRE YEL/BLK WIRE

1134 1134 39 10 10 PARK BRAKE SIG IND BULB CHK IGNITION LAMP FEED PNK WIRE 33 33 BRAKE IND CTRL BRAKE WARN IN 592 592 150 DRL RELAY CTRL BLK WIRE BLK/WHT WIRE BRN WIRE BULB TEST CONVENIENCE CENTER (UNDER LEFT SIDE OF DASH) DAYTIME RUNNING LAMP MODULE (BEHIND LEFT SIDE OF DASH) DAYTIME RUNNING LAMPS RELAY DIODE 203 DRL INDICATOR DRL-FOG FUSE 15 FOG LAMP RELAY FOG LAMP SWITCH GAUGES FUSE 4 GRN WIRE GROUND GRY WIRE HEAD OFF PARK HEAD- LAMP DIMMER SWITCH HEADLAMP, PANEL DIMMER SWITCH HIGH BEAM INDICATOR HOT AT ALL TIMES HOT IN RUN, BULB TEST OR START I/P FUSE BLOCK (LEFT SIDE OF DASH, IGNITION SWITCH ILLUM LAMP INSTRUMENT CLUSTER INSTRUMENT CLUSTER SYSTEM (BRAKE WARNING INDICATOR) LEFT FOG LAMP LEFT LOW BEAM HEAD- LAMP LEFT HIGH BEAM HEAD- LAMP RIGHT HIGH BEAM HEAD- LAMP LIGHTING FUSE 8 LOCK OFF LT BLU WIRE LT GRN WIRE LT GRN/BLK WIRE NCA WIRE OFF ON INDICATOR ORG/ WIRE PARK BRAKE WARNING SWITCH PK LPS FUSE 9 PNK WIRE PPL RED WIRE RIGHT FOG LAMP RIGHT LOW BEAM HEAD- LAMP RUN WIRE TAN WIRE TAN/WHT WIRE UNDERHOOD FUSE BLOCK (LEFT REAR OF ENGINE COMPT) W/ FOG LAMPS WHT WIRE YEL WIRE

33 (OR 1134) 592 592 150 DRL RELAY CTRL BLK WIRE BLK/WHT WIRE BRN WIRE BULB CHECK 1317 39 10 10 FOG LAMPS IGNITION LAMP FEED PNK WIRE DIODE 203 (I/P HARNESS, RIGHT SIDE OF STEERING COLUMN) DK BLU WIRE DK GRN/WHT WIRE DRL-FOG FUSE 15 FOG LAMP RELAY (UNDER LEFT END OF I/P) FOG LAMP SWITCH GAGES FUSE 4 GRN WIRE GROUND GRY WIRE HEAD HEAD OFF OFF PARK PARK HEAD- LAMP DIMMER SWITCH HEADLAMP, PANEL DIMMER SWITCH HI LO HOT AT ALL TIMES HOT IN RUN, BULB TEST OR START I/P FUSE BLOCK IGNITION SWITCH ILLUM LAMP INSTRUMENT CLUSTER HI BEAM INDI- CATOR DRL INDI- CATOR INSTRUMENT CLUSTER SYSTEM LEFT FOG LAMP RIGHT FOG LAMP LEFT HEAD- LAMP LT BLU WIRE LT GRN WIRE LT GRN/BLK WIRE NCA WIRE OFF ON INDICATOR ORG/ WIRE PARK BRAKE WARNING SWITCH (ON PARK BRAKE) PNK WIRE PPL PPL PPL RIGHT HEAD- LAMP TAN WIRE TAN/WHT WIRE W/ FOG LAMPS YEL WIRE

BATTERY BATTERY LIFTGATE/CARGO REL BLK WIRE BLK/WHT WIRE BLU WIRE CARGO DOOR CONTACT SWITCH CONVENIENCE CENTER DATA LINK CONNECTOR (UNDER LEFT SIDE OF I/P) DOOR JAMB SWITCH IN PNK IGNITION WIRE DOOR LOCK RELAY GAUGES FUSE 4 GRY WIRE HOT AT ALL TIMES CIG LTR FUSE 14 HOT AT ALL TIMES PWR ACCY CIRCUIT BREAKER A HOT IN RUN, BULB TEST OR START I/P FUSE BLOCK (LOWER LEFT SIDE OF I/P) KEYLESS ENTRY MODULE (BEHIND CENTER OF I/P) L FNT DR UNLK OUTPUT INT LTS INPUT GROUND LEFT FRONT DOOR LOCK MOTOR LEFT FRONT DOOR LOCK SWITCH LEFT REAR DOOR LOCK MOTOR LOCK LOCK DOORS OUTPUT UNLK DOORS OUTPUT LOCK UNLOCK LT BLU WIRE ORG/ WIRE PNK WIRE PROGRAM ENABLE REAR CARGO DOOR LOCK MOTOR (UTILITY ONLY) RIGHT FRONT DOOR LOCK MOTOR RIGHT FRONT DOOR LOCK SWITCH RIGHT REAR DOOR LOCK MOTOR TAN WIRE UNLOCK UNLOCK SIGNAL WHT WIRE

16 PPL AUTOMATIC TRANSMISSION INPUT SHAFT SPEED SENSOR (LEFT SIDE OF TRANSMISSION) AUX TANK FUEL LVL SIG AUXILIARY FUEL TANK LEVEL SENSOR (IN FUEL TANK) BALANCE FUEL PUMP (ON INSIDE LEFT FRAME RAIL NEAR FRONT OF REAR TANK) BLK WIRE BLK/WHT WIRE BLU WIRE BLU/WHT WIRE BRN WIRE BRN/WHT WIRE CONVENIENCE CENTER (UNDER LEFT SIDE OF DASH) DK BLU WIRE DK GRN WIRE DK GRN/WHT WIRE FUEL GAUGE INPUT FUEL PUMP BALANCE MODULE (INSIDE LEFT SIDE OF FRAME RAIL) FUEL PUMP BALANCE RELAY (ON FUEL PUMP BALANCE MODULE) FUEL PUMP MODULE (W/ DUAL FUEL TANKS) FUEL PUMP, SENDER (W/O DUAL FUEL TANKS) (IN FUEL TANK) FUEL TANK PRESSURE SENSOR (IN FUEL TANK) (CALIFORNIA) GAUGES FUSE 4 GRN WIRE GROUND GRY WIRE HOT IN OFF, RUN OR START HOT IN RUN OR START HOT IN RUN OR START UNDERHOOD FUSE/RELAY CENTER I/P FUSE BLOCK IGN E FUSE INPUT INSTRUMENT CLUSTER INTAKE AIR TEMPERATURE SENSOR (IN AIR INTAKE DUCT) LT BLU WIRE LT BLU/WHT WIRE LT GRN WIRE MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR (TOP RIGHT FRONT OF ENGINE) MASS AIR FLOW SENSOR (IN AIR INTAKE DUCT) OUTPUT TO GAUGE PNK IGNITION WIRE PNK PNK PNK WIRE PNK WIRE PPL PPL/WHT WIRE PRIMARY TANK FUEL LVL SIG RED WIRE RED/BLK WIRE RELAY CTRL SERVICE ENGINE SOON INDICATOR SPEEDOMETER TACHOMETER TAN WIRE THROTTLE POSITION SENSOR (ON THROTTLE BODY ASSEMBLY) TRANS FUSE 20 W/ DUAL FUEL TANKS W/O DUAL FUEL TANK W/O DUAL FUEL TANK W/ DUAL FUEL TANKS W/O DUAL FUEL TANKS W/ DUAL FUEL TANK WHT (OR WIRE WHT WIRE YEL WIRE YEL/BLK WIRE